Installation Guide and Tips - Metal Deck/Fire Proofed

Installation Guide and Tips - Metal Deck/Fire Proofed Beams
Single, Chase, and Shaft Wall (Head, Vertical, & Bottom Joint Protection)-Keep track ends butted
-Perpendicular Mineral Wool only Flute Fill (no caulk/spray)
-Parallel under Flute Cover (no mineral wool required)
Perpendicular to Beam 3" or greater from Beam Flange - Install
Full Height Wall
-accommodate up to 1 1/2" fire proofing on Beam Flange Edges
-accommodate up to 2 layers of 5/8" Type X
-flute fill stuff "oversized plugs" before stud and bottom track
-6" and wider walls cut plug in half and install from each side
-no caulk/spray required
Fastener Attachment 24" O/C max.
Installed Gap
(See Notes)
BlazeFrame Composite
Track/Fire Stop
Mineral Wool
Flute Fill
1" to 4"
(See Notes)
5/8" Type X
Gypsum Wallboard
1, 2, 3 Layers
for 1, 2, 3 Hr Rating
(When Exists)
Fastener below Obstruction
Max 24" from O/H
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Steel Stud
Max 24" O/C
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Installation Guide and Tips - Metal Deck/Fire Proofed Beams
Perpendicular Underneath Beam - Offset Leg Profile Option
-Use BlazeFrame offset leg profile
-Install prior to fire proofing (no z-clips required)
-Scrape fire proofing materials away to top of intumescent
Metal Pan Deck
Structural Steel Support
Fire Proofing
(Thickness by Others)
Fastener Attachment
24" O/C max.
BlazeFrame Composite
Track/Fire Stop
"OL" - Series
Installed Gap
(See Notes)
1" to 4"
(See Notes)
Steel Stud
Max 24" O/C
5/8" Type X
Gypsum Wallboard
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Installation Guide and Tips - Metal Deck/Fire Proofed Beams
Perpendicular to Beam - 3" or less and Cantilevered from Beam Flange
-14ga Angle or Flat Stock outrigger with BlazeFrame offset leg profile
-Attach outrigger to offset leg profile on ground
-Attach outrigger/offset leg assembly to underside of Beam before fire proofing
-Fire proof beam filling area above outrigger/offset leg assembly
- Scrape fire proofing materials away to top of intumescent
Metal Pan Deck
Structural Steel
Support
Fire Proofing
(Thickness by Others)
Fastener Attachment
16" O/C max.
Installed Gap
(See Notes)
Min. 14ga strap/angle
fastened to web and
opposing offset leg
BlazeFrame Composite
Track/Fire Stop
"OL" - Series
1" to 4"
(See Notes)
5/8" Type X
Gypsum Wallboard
www.blazeframe.com
Steel Stud
Max 24" O/C
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Installation Guide and Tips - Metal Deck/Fire Proofed Beams
Perpendicular Underneath Beam - Z-Clips and Standard Profile Option
-Use Z-Clip and standard BlazeFrame profile
-Fill and seal all voids above BlazeFrame with additional fire proofing or caulking materials
Metal Pan Deck
Fire Proofing
(Thickness By Others)
Structural Steel Support
Z-Clip Attachment Clips
(16" O/C)
Installed Gap
(See Notes)
Fastener Attachment into
Z-Clips 16" O/C
BlazeFrame Composite
Track/Fire Stop
1" to 4"
(See Notes)
5/8 Type X
Gypsum Wallboard
Steel Stud
Max 24" O/C
www.blazeframe.com
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Installation Guide and Tips - Metal Deck/Fire Proofed Beams
Perpendicular Underneath Beam - Attach through Fire Proofing Option
-Fire Proofing less than 1" - attach through fire proofing standard BlazeFrame profile
-Fastener attachment and load capacity per fastener manufacturer
- Fill and seal all voids above BlazeFrame with additional fire proofing or caulking
Metal Pan Deck
Fire Proofing
(Thickness By Others)
Structural Steel Support
Z-Clip Attachment Clips
(16" O/C)
Fastener Attachment into
through Fire Proofing
Installed Gap
(See Notes)
1" to 4"
(See Notes)
BlazeFrame Composite
Track/Fire Stop
5/8 Type X
Gypsum Wallboard
Steel Stud
Max 24" O/C
www.blazeframe.com
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Installation Guide and Tips - Metal Deck/Fire Proofed Beams
Beam Penetration - "Horse shoe" around beam
-20ga angle, z-clip, track, or stud centered in beam pocket
-fire proofing or mineral wool "pocket fill"
-square cut drywall around beam
-See Install Framing Methods:
-AppenError! Not a valid bookmark self-reference.dix A (below) - Offset Leg - Fire
Proofing Cavity Fill - (Pre-Fire Proofing Framing)
-Appendix B (below) - U-Shape - Mineral Wool Cavity Fill - (Post Fire Proofing Framing)
Metal Pan Deck
Angle or Z-clip
attached to beam or
Steel Track Frame
BlazeFrame
Composite
Track/Fire Stop
Fire Proofing or
Mineral Wool only
encompass angle or z-clip
Steel Stud
Max 24" O/C
5/8 Type X
Gypsum Wallboard
www.blazeframe.com
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Installation Guide and Tips - Metal Deck/Fire Proofed Beams
Parallel to Flute - Flute Cover (no mineral wool required)
-Install BlazeFrame FC (flute cover) over fluted areas
-No wool required above
-Fasten BlazeFrame Profile to Flute Cover
-Open ends "cap" with min 4" width of Mineral Wool compressed 33%
Fastener Attachment 16" O/C max.
Fastener Attachment 24" O/C max.
BlazeFrame (FC)
Flute Cover
(Continuous)
Installed Gap
(See Notes)
BlazeFrame Composite
Track/Fire Stop
1" to 4"
(See Notes)
Steel Stud
Max 24" O/C
5/8 Type X
Gypsum Wallboard
Min. 4 pcf Mineral Wool
Compress min. 33%
Concrete Fill
Extend min. 4" inward
into flute above Flute Cover
Min. 4 pcf Mineral Wool
Compress min. 33%
Extend min. 4" inward
into flute above Flute Cover
Installed Gap
(See Notes)
BlazeFrame Composite
Track/Fire Stop
5/8 Type X
Gypsum Wallboard
Max 24" O/C
Steel Stud
www.blazeframe.com
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Installation Guide and Tips - Metal Deck/Fire Proofed Beams
Install Exterior Corner - ECA (End Cap Angle) Clips
Top View
Insert ECA into track
Top View
Side View
Insert ECA into track
ECA inside track
attached with fastener
Intersecting wall
"fresh piece" of
BlazeFrame butted
against intumescent
Install Drywall - Notch or slot (slider direction) corner to accommodate intersecting tracks
Notched Drywall "Corner Void"
Depth of
Track Leg
Slot Drywall
"Slot Accomodate Track leg"
Depth of
Track Leg
Width of
Track Profile
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Width of
Track Leg
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Installation Guide and Tips - Metal Deck/Fire Proofed Beams
Install "Offset Jog" in wall layout
Top View
Insert ECA into track
Top View
Intumescent of oppsing ECA
Profiles in "butted" contact
Install "Large Offset Jog" in wall layout
Top View
BlazeFrame OSA Profile
(Outside Angle)
BlazeFrame OSA Profile
(Outside Angle)
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BlazeFrame Track
Profile
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Installation Guide and Tips - Metal Deck/Fire Proofed Beams
Install "Offset Substrate Heights" in wall layout
Small Offset:
Side View
Intumescent "patch" added to assembly
Large Offset:
Side View
Fasten to "Beam"
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Installation Guide and Tips - Metal Deck/Fire Proofed Beams
Accommodate "cast in place" or vertical obstructions
Eliminate "grinding" cut outs
Option A - Inside Angle Bypass
ISAF (Slotted Vertical Leg) Profile
IANF (Solid Vertical Leg) Profile
1.25"
1.25"
(I)
(I)
(L)
(L)
(S)
I = Intumescent Strip Width - (to Match Opposing Track Profiles)
Top View Cast in Place Bypass
Side View
Concrete
Wall Cavity Penetration
(i.e. conduit/pipe)
BlazeFrame Profile
BlazeFrame "ISAF or IANF" Profile
Wall Cavity Penetration
(i.e. conduit/pipe)
BlazeFrame Profile
BlazeFrame "ISAF" or
"IANF" Profile
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BlazeFrame Profile
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Installation Guide and Tips - Metal Deck/Fire Proofed Beams
Option B - Utilize SKAB (service knockout bridge) profiles from BlazeFrame
"Service Knockouts in SKB Profile"
Top View using SKB Profile
Top View SKB (field modified)
BlazeFrame Profile
BlazeFrame Profile
Wall Cavity Penetration
(i.e. conduit/pipe)
Factory Knockout
Factory Knockout
SKB field modified
(snipped out) to accomodate
Vertical Sleeve/Obstruction
SKB Profile
Located in Wall
BlazeFrame Profile
BlazeFrame Profile
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Installation Guide and Tips - Metal Deck/Fire Proofed Beams
Option C - Utilize FSP (flat strap patch) to patch "leg cut out"
Top View
Side View
Fasten FSP to outer
surface of track leg
BlazeFrame FSP
(Flatstrap Patch)
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Installation Guide and Tips - Metal Deck/Fire Proofed Beams
Fire Rated Control Joints Vertical Application
Intumescent
1.00"
1.25"
.75"
1.25"
Part #
CJB-18
Intumescent
Width
1.25"
Profile
Width
3.25"
Gauge
.018
Installation:
-Locate first flange of CJB between wall "stud" and wall sheathing
-Fasten CJB max. 8" O/C utilizing wall sheathing fasteners for attachment
-Span wall sheathing from adjacent "stud" and attach to second CJB flange
-Edges of wall sheathing align with edges of intumescent material
Rated 1 hour - Top View CJB at Stud/Jamb (Single Side & Back to Back)
Rated 2 Hour - Top View CJB at Stud/Jamb (Single Side & Back to Back)
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Installation Guide and Tips - Metal Deck/Fire Proofed Beams
Fire Rated Control Joints Horizontal Application
Fastener Attachment
24" O/C max
Concrete Deck
Drywall Control
Joint (Optional)
Installed Gap
(See Notes)
BlazeFrame Composite
Track/Fire Stop
"SS" Series"
5/8" Type X
Gypsum Wallboard
www.blazeframe.com
1" to 4"
(See Notes)
Steel Stud
Max 24" O/C
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Installation Guide and Tips - Metal Deck/Fire Proofed Beams
Beam Penetration - Installation Beam
Cavity Fire Proofing Fill
Appendix A – Offset Leg Fire
Proofing Cavity Fill
-Offset leg profile (solid leg profile shown)
-Pre Track before fire proofing
-Fire Proofing Fill - Beam Cavity
-"Square Cut" Gypsum Board
1. Structural Support - I-Beam or Open Web
Truss Penetration through wall
2. Offset Leg Profile - Install offset leg profile
with "upper leg" depth to extend through
required fire proofing extending past edge of
beam flange
3
1
2
3. BlazeFrame Profile - Install Blazeframe
profile intersecting beam attached to deck
leaving gap distance of required fire proofing on
beam
-------------------------------------------------------------1A. Flange - Snip web of vertical "beam drops"
and bend inward towards legs (end view)
1A
1C
1B
1B. Flange - Side profile of "bent flange" in track
cavity
1C. Attachment - Install over offset leg profile
and fasten flange to offset leg profile typical
fastener (end view)
Note: Beam Drops are 20ga material
-------------------------------------------------------------1. Beam Drop - Insert "beam drop" and fasten
to intersecting BlazeFrame Profile with typical
steel fasteners.
1
2
2. Joint - Butt intumescent materials to keep
continuous around beam
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Installation Guide and Tips - Metal Deck/Fire Proofed Beams
1. Beam Cavity Angle - Install 20ga angle
extending width and height of cavity from Beam
web to Beam Drop attaching to either Beam
web or Beam Drop "centered" enough to
accommodate a min 1 1/4" of fire proofing on
either side
Note: alternate Z-clip, Track, or Stud material
min. 20ga may be used in place of Angle if
installed in similar manner and location
1
----------------------------------------------------------
1. Fire Proofing - Fill beam cavity with fire
proofing materials during application onto
beam with at least same thickness as required
on beam to each side of Beam Cavity Angle and
web surface of Beam Drop facing beam cavity
2. Intumescent - Scrape away fire proofing
materials from intumescent around beam and
along deck to accommodate drywall overlap
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1
2
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Installation Guide and Tips - Metal Deck/Fire Proofed Beams
1. Wall Framing - Install wall framing materials
(studs) within 4" of "horse shoe" for gypsum
drywall application
1
--------------------------------------------------------1. Gypsum - Install Gypsum drywall sheathing
"square cutting" around beam penetration
leaving "deflection gap" below beam and at
overhead substrate
2. Vertical Overlap - Drywall need overlap
vertical intumescent on beam drop a min 1/4"
2
Note:
1) Drywall may completely cover vertical
intumescent as it will not interfere with
dynamic vertical deflection
2) Do not fasten wall sheathing to "horse
shoe" framing around beam penetration
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1
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Installation Guide and Tips - Metal Deck/Fire Proofed Beams
Beam Penetration - Installation
-U-shape (solid leg profile shown)
-Pre-applied fire proofing
-Mineral Wool Fill in Beam Cavity
-"Square Cut" Gypsum Board
Appendix B – U Shape
Mineral Wool Cavity Fill
1. Structural Support - I-Beam or Open Web
Truss Penetration through wall
2. Fire Proofing - Fire proofing materials applied
to beam prior to installation of wall framing
3. Z-Clip - Z-clip to extend through fire proofing
1
Alt: Attach track through fire proofing with
"steel pin"
3
2
4. Tabbed Track - Snip web at each end of track
and bend into tabs extending upward
4
--------------------------------------------------------------
Side View
1A. Tabbed Track - Web snipped at each end
and formed into tabs (side view)
End View
1B. Tabbed Track - Web snipped at each end
and formed into tabs (top view)
1C. Tabbed Track Assembly - Beam drops
installed with web located between tab and
beam fastened together with screw fastener.
1A
1C
Top View
1B
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Installation Guide and Tips - Metal Deck/Fire Proofed Beams
1. Beam Drops - Section of BlazeFrame track
profile extending from track attached to
overhead substrate to Tabbed Track below
beam (web located between "tab" and beam)
2. Attachment Top Track - Fasten Beam Drop to
intersecting top track
3. Attachment Tabbed Track - Fasten Beam
Drop to Tabbed Track through "tab" into web of
Beam Drop
1
2
3
----------------------------------------------------------
1. Beam Cavity Angle - Install 20ga angle
extending width and height of cavity from Beam
web to Beam Drop attaching to either Beam
web or Beam Drop "centered" enough to
accommodate a min 1 1/2" of mineral wool on
either side
Note: alternate Z-clip, Track, or Stud material
min. 20ga may be used in place of Angle as long
as installed in similar manner and location
1
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Installation Guide and Tips - Metal Deck/Fire Proofed Beams
1. Mineral Wool Fill - Min. 4pcf mineral wool
compressed 50% between beam "cage" and fire
proof coated beam penetration on both sides of
installed Angle, Z-clip, or Track Profiles
2. Studs - Install wall framing materials (studs)
within 4" of "horse shoe" for gypsum drywall
application
1
2
------------------------------------------------------------
1. Gypsum - Install Gypsum drywall sheathing
"square cutting" around beam penetration
leaving "deflection gap" below beam and at
overhead substrate
2. Vertical Overlap - Drywall need overlap
vertical intumescent on beam drop a min 1/4"
Note:
2
1
1) Drywall may completely cover vertical
intumescent as it will not interfere with
dynamic vertical deflection
2
2) Do not fasten wall sheathing to "horse
shoe" framing around beam penetration
www.blazeframe.com
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Installation Guide and Tips - Metal Deck/Fire Proofed Beams
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