Kelompok xx Latar Belakang Pengujian BAB I LATAR BELAKANG PENGUJIAN Seperti kita ketahui bahwa dalam bidang industri permesinan tidak terlepas dari ilmu logam terutama menyangkut masalah – masalah yang ada hubungannya dengan pemilihan kualitas bahan, cara – cara pengerjaannya, dan untuk penekanan biaya produksi. Percobaan yang dilakukan di Laboratorium Pengujian Bahan Fakultas Teknik Universitas Brawijaya, merupakan salah satu inspeksi untuk mengetahui kualitas logam, hal ini perlu sekali karena berkaitan dengan produk yang akan dihasilkan. Sebelum memproduksi suatu bahan kita harus mengetahui spesifikasi bahan tersebut. Dengan demikian kita akan mengetahui langkah apa yang perlu diambil dalam proses pengerjaan dan sekaligus dapat kita ketahui bahan yang kita gunakan memenuhi syarat untuk produk yang telah ditargetkan baik mutu maupun dimensinya. Dengan mengetahui spesifikasi bahan, langkah – langkah proses pengerjaan dan mutu yang ditargetkan akan mencapai hasil yang tepat. Dari sini biaya produksi dapat dipilih, tentunya digunakan biaya yang paling murah. Jadi, apabila kita ingin memproduksi suatu bahan yang berkualitas baik, maka kita harus mengetahui spesifikasi bahan yang digunakan. Spesifikasi suatu bahan dapat diketahui dengan melakukan pengujian – pengujian yang kita lakukan di laboratorium. Oleh karena itu dilakukan pengujian untuk mengetahui sifat mekanik suatu material di Laboratorium Pengujian Bahan Fakultas Teknik Universitas Brawijaya. LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 1 Kelompok xx Pengujian Kekerasan dan Mikrostruktur BAB II PENGUJIAN KEKERASAN DAN MIKROSTRUKTUR 2.1 Tujuan Pengujian 1. Mengetahui angka kekerasan suatu bahan. 2. Mengetahui pengaruh perlakuan panas terhadap kekerasan bahan. 3. Mengetahui salah satu cara pengukuran kekerasan. 4. Mengetahui perubahan struktur pada setiap perlakuan. 2.2 Definisi Kekerasan ........................................................................................................................ ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... 2.3 Pelaksanaan Pengujian 2.3.1 Alat dan Bahan yang Digunakan Untuk Uji Kekerasan 1. Rockwell Type Hardness Tester Digunakan untuk mengukur kekerasan pada spesimen. Merk : CV 600A Indentor bola Rockwell : 1/16" Indentor intan : 120 Buatan : Jerman Skala pembebanan : HRA = 588 N HRB = 980 N HRC = 1471 N LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 2 Kelompok xx Pengujian Kekerasan dan Mikrostruktur Gambar 2.1 Rockwell Type Hardness Test Sumber : Laboratorium Pengujian Bahan Teknik Mesin Fakultas Teknik Universitas Brawijaya (2016) 2. Centrifugal Sand Paper Machine Digunakan untuk menghaluskan benda kerja. Merk : SAPHIR 330 Buatan : Jerman Diameter : 15 cm Putaran : 120 rpm Daya : 0.55 kW Tegangan : 220 Gambar 2.2 Centrifugal Sand Paper Machine Sumber : Laboratorium Pengujian Bahan Teknik Mesin Fakultas Teknik Universitas Brawijaya (2016) 3. Dapur Listrik Dapur ini digunakan untuk proses pemanasan (heating), penahanan (holding), dan pendinginan (cooling) dalam dapur. LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 3 Kelompok xx Pengujian Kekerasan dan Mikrostruktur Spesifikasi dapur listrik yang digunakan adalah : Merk : OPENBAU HOFMANN Tipe : E / 90 Voltage : 220 volt Daya : 3,3 kW Suhu max : 1100oC Buatan : Austria Gambar 2.3 Dapur Listrik Sumber : Laboratorium Pengujian Bahan Teknik Mesin Fakultas Teknik Universitas Brawijaya (2016) 4. Tang penjepit Digunakan untuk mengambil benda uji dari dapur listrik pada proses perlakuan panas. Gambar 2.4 Tang Penjepit Sumber : Laboratorium Pengujian Bahan Teknik Mesin Fakultas Teknik Universitas Brawijaya (2016) 5. Bak pendingin Digunakan sebagai tempat media pendingin spesimen pada perlakuan panas LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 4 Kelompok xx 6. Pengujian Kekerasan dan Mikrostruktur Stopwatch Digunakan untuk mengukur waktu holding Gambar 2.6 Stopwatch Sumber : Laboratorium Pengujian Bahan Teknik Mesin Fakultas Teknik Universitas Brawijaya (2016) 7. Kertas Gosok Digunakan untuk membersihkan spesimen dari terak dan kotoran. Gambar 2.7 Kertas Gosok Sumber : Laboratorium Pengujian Bahan Teknik Mesin Fakultas Teknik Universitas Brawijaya (2016) 8. Jangka Sorong Digunakan untuk mengukur dimensi spesimen LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 5 Kelompok xx Pengujian Kekerasan dan Mikrostruktur Gambar 2.8 Jangka Sorong Sumber : Laboratorium Pengujian Bahan Teknik Mesin Fakultas Teknik Universitas Brawijaya (2016) 9. Penggaris Digunakan untuk mengukur dimensi spesimen Gambar 2.9 Penggaris Sumber : Laboratorium Pengujian Bahan Teknik Mesin Fakultas Teknik Universitas Brawijaya (2016) Untuk Mikrostruktur 1. Mikroskop Logam Digunakan untuk melihat mikrostruktur specimen, Dalam pengujian ini digunakan pembesaran 450 kali. Spesifikasi mikroskop logam yang digunakan : Merk : Nikon Buatan : Jepang LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 6 Kelompok xx Pengujian Kekerasan dan Mikrostruktur Gambar 2.10 Mikroskop Logam Sumber : Laboratorium Pengujian Bahan Teknik Mesin Fakultas Teknik Universitas Brawijaya (2016) 2. Kamera 3. Etsa Digunakan untuk memperjelas penampakan struktur mikro spesimen. Etsa berupa cairan kimia yang akan bereaksi dengan atom tertentu pada logam, terutama atom – atom yang tidak stabil, misalnya atom pada batas butir. Etsa yang digunakan pada pengujian ini adalah nital, yang merupakan campuran 1 – 5 ml white nitric acid dalam 100 ml ethyl / methyl alcohol 95 – 100 %. Nital akan menggelapkan perlit, menampakkan batas butir cementite. Gambar 2.11 Etsa Sumber : Laboratorium Pengujian Bahan Teknik Mesin Fakultas Teknik Universitas Brawijaya (2016) 4. Metal polish Digunakan untuk menghaluskan dan mengkilapkan permukaan spesimen. LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 7 Kelompok xx Pengujian Kekerasan dan Mikrostruktur Gambar 2.12 Metal Polish Sumber : Laboratorium Pengujian Bahan Teknik Mesin Fakultas Teknik Universitas Brawijaya (2016) 9. Kain flanel Digunakan untuk menghaluskan dan membersihkan spesimen dari metal polish yang tersisa. Gambar 2.13 Kain Flanel Sumber : Laboratorium Pengujian Bahan Teknik Mesin Fakultas Teknik Universitas Brawijaya (2016) Komposisi Kimia Spesimen - Spesimen : Bohler Special K - Komposisi : : C =2% Mn = 0,3 % Si = 0,2 % Cr = 12 % LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 8 Kelompok xx Pengujian Kekerasan dan Mikrostruktur Pergeseran Titik Eutectoid Tabel 2.1 Komposisi Kimia Unsur Komposisi No Paduan (%) 1 C 2 2 Mn 0.3 3 Si 0.2 4 Cr 12 Suhu Eutectoid %C Sumber : Dokumentasi Pribadi (2016) 10x10 cm Gambar 2.14 Grafik Pegeseran Titik Eutectoid Sumber : Dokumentasi Pribadi (2016) Bentuk dan Dimensi Spesimen (LAMPIRAN) LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 9 Kelompok xx Pengujian Kekerasan dan Mikrostruktur 2.3.2 Prosedur Pengujian Uji Kekerasan 1. Permukaan benda uji dibersihkan dari kotoran dan terak dengan kertas gosok. 2. Spesimen dipanaskan dan di-holding dengan suhu dan waktu tertentu. 3. Spesimen dipindahkan dari dapur listrik ke bak pendingin untuk proses pendinginan pada media tertentu 4. Siapkan permukaan benda kerja: a. Ratakan kedua permukaan benda kerja menggunakan amplas kasar, sehingga kedua bidang permukaan tersebut sejajar. b. Haluskan permukaan benda kerja menggunakan centrifugal sand paper machine sampai betul – betul rata dan halus dan siap diuji. 5. Siapkan perangkat uji kekerasan Rockwell C pada Universal Hardness Tester: a. Memasang bandul beban (1471 N). b. Memasang indentor intan. c. Memasang benda kerja pada landasan d. Atur tuas pada posisi Unloading 4. Putar turn wheel searah jarum jam secara perlahan hingga benda kerja menyentuh indentor tanpa mengalami impact, sampai jarum besar berputar sebanyak tiga kali pada skala C dan jarum kecil bergerak dari titik hitam menunju pada titik merah. 5. Dorong tuas pembebanan ke arah loading secara perlahan – lahan. Tunggu hingga jarum besar pada skala berhenti dengan sendirinya. 6. Tunggu selama 10 detik dari saat berhentinya jarum, kemudian gerakkan tuas ke unloading secara perlahan-lahan sampai maksimal. Dengan naiknya tuas, jarum ikut berputar searah putaran jarum jam sampai akhirnya berhenti. 7. Baca harga kekerasan HRC pada saat jarum telah berhenti. Bacalah pada skala C yang berwarna hitam. 8. Ulangi langkah 5 – 7 sampai didapatkan 10 nilai kekerasan dari spesimen tersebut. Uji Mikrostruktur 1. Permukaan spesimen yang akan difoto diratakan dan haluskan dengan centrifugal sand paper machine. 2. Permukaan spesimen dihaluskan dengan metal polish dan digosok dengan kain flanel samapi benar – benar mengkilap dan halus. LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 10 Kelompok xx 3. Pengujian Kekerasan dan Mikrostruktur Permukaan spesimen yang sudah mengkilap dibersihkan dengan alkohol, kemudian ditetesi cairan etsa. 4. Spesimen diletakkan pada mikroskop logam, kemudian fokus diatur sampai didapatkan gambar yang jelas dengan pembesaran 450 kali. 5. Dilakukan pemotretan dengan kamera, kemudian hasilnya dicetak. 2.4 Pengolahan Data 2.4.1 Analisa Mikrostruktur Mikrostruktur Tanpa Perlakuan Panas Kertas Foto 10 x 4 cm Gambar 2.15 Mikrostruktur Material Tanpa Perlakuan Sumber : Laboratorium Pengujian Bahan Teknik Mesin Fakultas Teknik Universitas Brawijaya (2016) Dari hasil foto mikrostruktur tersebut diambil sepuluh sampel untuk dihitung presentase warna hitam dan putih. Tabel 2.1 Mikrostruktur Material Tanpa Perlakuan 1 2 3 4 5 6 7 8 9 10 Sumber : Dokumentasi Pribadi (2016) LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 11 Kelompok xx Pengujian Kekerasan dan Mikrostruktur Dari sepuluh sampel tersebut dapat diperoleh data sebagai berikut : Tabel 2.2 Presentase Putih - Hitam No. Putih (%) Hitam (%) 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. ∑ Sumber : Dokumentasi Pribadi (2016) Proporsi dari sampel (p1) : n1 = 10 x 100 = 1000 p1 = = ……….=……… standar deviasi sampel (δ1) q1 = 1 - p1 = 1 - …….. = ……… δ1 = =………..= ……… Dari tabel distribusi standar dengan α = 5% maka diperoleh nilai Z(α/2) = ±……… interval penduga rata-rata proporsi warna putih : p1 – Z(α/2).δ1 < p < p1 + Z(α/2). δ1 ........................................................................................................................................ ........................................................................................................................................ ........................................................................................................................................ ........................................................................................................................................ ........................................................................................................................................ ........................................................................................................................................ LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 12 Kelompok xx Pengujian Kekerasan dan Mikrostruktur Jadi proporsi warna putih untuk foto mikrostruktur logam tanpa perlakuan panas berkisar antara ………. sampai ………. dengan tingkat keyakinan 95% Mikrostruktur dengan Perlakuan Panas Kertas Foto 10 x 4 cm Gambar 2.16 Mikrostruktur Material dengan Perlakuan …… Sumber : Laboratorium Pengujian Bahan Teknik Mesin Fakultas Teknik Universitas Brawijaya (2016) Dari hasil foto mikrostruktur tersebut diambil sepuluh sampel untuk dihitung presentase warna hitam dan putih. Tabel 2.3 Mikrostruktur Material dengan Perlakuan …… 1 2 3 4 5 6 7 8 9 10 Sumber : Dokumentasi Pribadi (2016) LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 13 Kelompok xx Pengujian Kekerasan dan Mikrostruktur Dari sepuluh sampel tersebut dapat diperoleh data sebagai berikut : Tabel 2.2 Presentase Putih - Hitam No. Putih (%) Hitam (%) 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. ∑ Sumber : Dokumentasi Pribadi (2016) Proporsi dari sampel (p1) : n1 = 10 x 100 = 1000 p1 = = ……….=……… standar deviasi sampel (δ1) q1 = 1 - p1 = 1 - …….. = ……… δ1 = =………..= ……… Dari tabel distribusi standar dengan α = 5% maka diperoleh nilai Z(α/2) = ±……….. interval penduga rata-rata proporsi warna putih : p1 – Z(α/2).δ1 < p < p1 + Z(α/2). δ1 ................................................................................................................................... ................................................................................................................................... ................................................................................................................................... ................................................................................................................................... ................................................................................................................................... LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 14 Kelompok xx Pengujian Kekerasan dan Mikrostruktur Jadi proporsi warna putih untuk foto mikrostruktur logam tanpa perlakuan panas berkisar antara ………. sampai …….. dengan tingkat keyakinan 95% Uji Beda Dua Proporsi Untuk mengetahui perbedaan antara proporsi warna putih spesimen tanpa perlakuan panas dan spesimen dengan perlakuan panas dilakukan pengujian dua proporsi Hipotesa : H0 : p1 = p2 H1 : p1 ≠ p2 Data untuk menghitung Zhitung n1=1000 p1=……… q1=……… n2=1000 p2=……… q2=……… perhitungan Zhitung : Zhitung = = ................................................................................................................................... ................................................................................................................................... ................................................................................................................................... ................................................................................................................................... ................................................................................................................................... Kedudukan Zhitung pada kurva normal adalah sebagai berikut : Milimeter Block 5 x 12 cm Grafik 2.1 Kurva uji Z Sumber : Dokumentasi Pribadi (2016) LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 15 Kelompok xx Pengujian Kekerasan dan Mikrostruktur ................................................................................................................................... ................................................................................................................................... .................................................................................................................................. ................................................................................................................................... ................................................................................................................................... 2.4.2 Data Kelompok Data Spesimen Tanpa Perlakuan Panas Tabel 2.5 Data Spesimen Tanpa Perlakuan No X [ X – 𝑋] [ X – 𝑋]2 1 2 3 4 5 6 7 8 9 10 Σ Sumber : Dokumentasi Pribadi (2016) Kekerasan rata-rata 𝑋= = ……….=………. Standar deviasi 𝛿= = ………........=…………. Standar deviasi rata-rata =………........=…………. n Db = n - 1 = 10 – 1 = 9 Dengan nilai α = 5 % maka nilai t tabel = t(α/2;db) = t (...........; 9) = ............... Interval penduga kekerasan spesimen tanpa perlakuan panas. LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 16 Kelompok xx Pengujian Kekerasan dan Mikrostruktur ................................................................................................................................... ................................................................................................................................... ................................................................................................................................... ................................................................................................................................... ................................................................................................................................... Milimeter Block 5 x 12 cm Grafik 2.2 Uji Tanpa Perlakuan Sumber : Dokumentasi Pribadi (2016) Jadi kekerasan rata-rata spesimen tanpa perlakuan panas berkisar antara ……….. sampai ……….. dengan tingkat keyakinan 95% Data Spesimen dengan perlakuan panas Tabel 2.6 Data Spesimen dengan Perlakuan …… No. X [ X – 𝑋] [ X – 𝑋]2 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Σ Sumber : Dokumentasi Pribadi (2016) LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 17 Kelompok xx Pengujian Kekerasan dan Mikrostruktur Kekerasan rata-rata 𝑋= = …….=……. Standar deviasi 𝛿= = ………........=…………. Standar deviasi rata-rata =………........=…………. n Db = n-1 = 10 – 1 = 9 Dengan nilai α = 5% maka nilai t tabel = t(α/2;db) = = t ( ......... ; 9) = .......... Interval penduga kekerasan spesimen tanpa perlakuan panas ................................................................................................................................... ................................................................................................................................... ................................................................................................................................... ................................................................................................................................... ................................................................................................................................... ................................................................................................................................... Milimeter Block 5 x 12 cm Grafik 2.2 Uji dengan Perlakuan …… Sumber : Dokumentasi Pribadi (2016) Jadi kekerasan rata-rata spesimen tanpa perlakuan panas berkisar antara …………sampai ………… dengan tingkat keyakinan 95 % LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 18 Kelompok xx Pengujian Kekerasan dan Mikrostruktur Uji Beda Dua Rata – Rata Untuk mengetahui ada tidaknya perbedaan kekerasan pada spesimen tanpa perlakuan dan dengan perlakuan panas dilakukan uji beda dua rata- rata dengan uji standart. Hipotesa : Ho : μ1 =μ2 H1 : μ1 ≠μ2 Digunakan pengujian dua arah dengan α = 5 % dan db = (n1 – 1) + ( n2 – 1 ) = ( 10 – 1 ) + ( 10 – 1 ) = 18 Maka nilai t tabel → t ( ......... ; 18 ) = ± ........ Perhitungan thitung thitung = = ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... Kedudukan thitung pada kurva distribusi t adalah sebagai berikut : Milimeter Block 5 x 12 cm Grafik 2.4 thitung pada kurva distribusi t Sumber : Dokumentasi Pribadi (2016) LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 19 Kelompok xx Pengujian Kekerasan dan Mikrostruktur ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 20 Kelompok xx Pengujian Kekuatan Kejut Grafik Cetak 19.5 x 11.5 LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 Grafik 2.5 Hubungan Tingkat Kekerasan Perlakuan Panas dan Tanpa Perlakuan 2.5 Pembahasan 21 Kelompok xx Pengujian Kekuatan Kejut ............................................................................................................................................. ............................................................................................................................................. ............................................................................................................................................. ............................................................................................................................................. 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LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 22 Kelompok xx Pengujian Kekuatan Kejut 2.6 Kesimpulan dan Saran 2.6.1 Kesimpulan ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... 1.6.2 Saran ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 23 Kelompok xx Pengujian Kekuatan Kejut BAB III PENGUJIAN KEKUATAN KEJUT 3.1 Tujuan Pengujian 1. Mengetahui daya tahan suatu logam terhadap beban dinamis yang menyebabkan terjadinya patahan. 2. Mengetahui bentuk patahan. 3. Mengetahui pengaruh perlakuan panas terhadap kekuatan kejut logam. 4. Mengetahui cara pengujian kekuatan kejut. 3.2 Definisi Kekuatan Kejut ........................................................................................................................ ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... 3.3 Pelaksanaan Pengujian 3.3.1 Alat dan Bahan yang Digunakan 1. Charpy Impact Testing Machine. Digunakan untuk mengukur kekuatan kejut. Berat pendulum : 24 Kgf Radius lengan : 60 cm Sudut lengan : 90° LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 24 Kelompok xx Pengujian Kekuatan Kejut Gambar 3.1 Charpy Impact Testing Machine Sumber : Laboratorium Pengujian Bahan Teknik Mesin Fakultas Teknik Universitas Brawijaya (2016) Keterangan Gambar: 2. 1. Pendulum. 2. Lengan pengikat 3. Jarum penunjuk derajat 4. Pemutar lengan 5. Tuas sabuk rem 6. Sabuk rem 7. Tombol pengunci Dapur Listrik Dapur ini digunakan untuk proses pemanasan (heating), penahanan (holding), dan pendinginan (cooling) dalam dapur. Seperti ditunjukkan pada gambar 2.3 3. Tang penjepit Digunakan untuk mengambil benda uji dari dapur listrik pada proses perlakuan panas. Seperti ditunjukkan pada gambar 2.4. 4. Bak pendingin Digunakan sebagai tempat media pendingin spesimen pada perlakuan panas 5. Stopwatch Digunakan untuk mengukur waktu holding. Seperti ditunjukkan pada gambar 2.5 LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 25 Kelompok xx 6. Pengujian Kekuatan Kejut Jangka Sorong Digunakan untuk mengukur dimensi spesimen. Seperti ditunjukkan pada gambar 2.7. 7. Kertas Gosok Digunakan untuk membersihkan spesimen dari terak dan kotoran. Seperti ditunjukkan pada gambar 2.6. 8. Penggaris Digunakan untuk mengukur dimensi spesimen. Seperti ditunjukkan pada gambar 2.8. Komposisi Kimia Spesimen - Spesimen : Bohler Special K - Komposisi : : C =2% Mn = 0,3 % Si = 0,2 % Cr = 12 % Pergeseran Titik Eutectoid Tabel 3.1 Komposisi Kimia Unsur Komposisi No Paduan (%) 1 C 2 2 Mn 0.3 3 Si 0.2 4 Cr 12 Suhu Eutectoid %C Sumber: Dokumentasi Pribadi (2016) LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 26 Kelompok xx Pengujian Kekuatan Kejut Milimeter Block 10 x 10 Gambar 3.4 Grafik Pegeseran Titik Eutectoid Sumber : Dokumentasi Pribadi (2016) Bentuk dan Dimensi Spesimen (LAMPIRAN) 3.3.2 Prosedur Pengujian 1. Permukaan benda uji dibersihkan dari kotoran dan terak dengan kertas gosok. 2. Spesimen dipanaskan dan di-holding dengan suhu dan waktu tertentu. 3. Spesimen dipindahkan dari dapur listrik untuk proses pendinginan pada media tertentu 4. Spesimen dibersihkan dari kotoran dan terak. 5. Dilakukan dry run test sebagai berikut: Pendulum alat uji Charpy diatur agar benar – benar menggantung bebas dan dalam keadaan diam. Kedua jarum penunjuk diatur pada posisi vertikal. Lengan pengikat diturunkan dengan roda pemutar. Tombol pengunci ditekan selanjutnya jika kedudukan lengan pengikat sudah tepat terhadap pendulum, pengunci dapat dilepas tanpa menggesar kedudukan pendulum. LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 27 Kelompok xx Pengujian Kekuatan Kejut Pendulum beserta lengannya diangkat dengan roda pemutar sehingga jarum luar menunjukkan skala yang sesuai dengan kedudukan pendulum dalam posisi horizontal (90o). Dilakukan dry run test untuk mengetahui energi yang dilepas mesin karena kerugian mekanik. Dilakukan pencatatan sudut yang ditunjuk oleh jarum. 6. Dilakukan pengujian sebagai berikut : Spesimen diletakkan pada tempatnya sehingga bagian punggung takik tepat pada posisi jatuhnya pendulum. Dilakukan pengujian seperti pada dry run test. LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 28 Kelompok xx Pengujian Kekuatan Kejut 3.4 Pengolahan Data 3.4.1 Data Kelompok Spesimen Tanpa Perlakuan Radius lintasan ( R ) =………... Berat pendulum ( G ) =………... Luas penampang ( F 0 ) =………... Sudut awal ( β ) =………... Sudut dry run ( α0 ) =………... Sudut akhir ( α₁ ) =………… a. Energi yang Diperlukan Secara Ideal A0= G x R x {cos (90° - α10) – cos β0} ............................................................................................................................. ............................................................................................................................. ............................................................................................................................. ............................................................................................................................. b. Kerugian Energi Pada Alat f = G x R x {cos (90° - α0°) – cos β° } ............................................................................................................................. ............................................................................................................................. ............................................................................................................................. ............................................................................................................................. c. Energi Aktual yang Diperlukan A = A0 – f ............................................................................................................................. ............................................................................................................................. ............................................................................................................................. ............................................................................................................................. d. Energi yang Diperlukan Untuk Mematahkan Spesimen Tiap Satuan Luas Penampang Ak = A / F0 ............................................................................................................................. ............................................................................................................................. ............................................................................................................................. LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 29 Kelompok xx Pengujian Kekuatan Kejut Spesimen dengan Perlakuan …… Radius lintasan ( R ) =………... Berat pendulum ( G ) =………... Luas penampang ( F 0 ) =………... Sudut awal ( β ) =………... Sudut dry run ( α0 ) =………... Sudut akhir ( α₁ ) =………… a. Energi yang Diperlukan Secara Ideal A0= G x R x {cos (90° - α10) – cos β0} ............................................................................................................................. ............................................................................................................................. ............................................................................................................................. ............................................................................................................................. ............................................................................................................................. b. Kerugian Energi Pada Alat f = G x R x {cos (90° - α0°) – cos β° } ............................................................................................................................. ............................................................................................................................. ............................................................................................................................. ............................................................................................................................. ............................................................................................................................. c. Energi Aktual yang Diperlukan A = A0 – f ............................................................................................................................. ............................................................................................................................. ............................................................................................................................. ............................................................................................................................. d. Energi yang Diperlukan untuk Mematahkan Spesimen Tiap Satuan Luas Penampang. Ak = A / F0 ............................................................................................................................. ............................................................................................................................. ............................................................................................................................. LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 30 Kelompok xx Pengujian Kekuatan Kejut Grafik Cetak 19.5 x 11.5 LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 Grafik 3.1 Perbandingan Energi Patah dengan Tanpa Perlakuan dan Perlakuan ……… 3.5 Pembahasan 31 Kelompok xx Pengujian Kekuatan Kejut ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... 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LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 32 Kelompok xx Pengujian Kekuatan Kejut 3.6 Kesimpulan dan Saran 3.6.1 Kesimpulan ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... 3.6.2 Saran ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 33 Kelompok xx Pengujian Kekuatan Tarik BAB IV PENGUJIAN KEKUATAN TARIK 4.1 Tujuan Pengujian 1. Mengetahui tegangan yield, tegangan ultimate, regangan dan kontraksi suatu bahan. 2. Mengetahui pengaruh perlakuan panas terhadap parameter di atas. 3. Mengetahui cara pengujian tarik. 4.2 Definisi Kekuatan Tarik ................................................................................................................................ ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... 4.3 Pelaksanaan Pengujian 4.3.1 Alat yang Digunakan Dalam Pengujian 1. Mesin Uji Tarik Alat ini digunakan untuk memberikan beban tarik kepada spesimen. Spesifikasi Mesin Uji Tarik: Merk : MFL Piuf – Und Me Bysteme GmbH D 6800 Mannheim Kapasitas : 100 kN Tipe : U PD 10 Tahun : 1982 Mesin ini memiliki tiga skala pengukuran beban, yaitu : A : 0 – 20 kN A+B : 0 – 50 kN A+B+C : 0 – 100 kN LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 34 Kelompok xx Pengujian Kekuatan Tarik Keterangan Gambar : 1. Skala ukur pembebanan 2. Jarum pembebanan 3. Crane pengunci fluida 4. Crane pengatur kecepatan tarik 5. Chuck lever 6. Chuck 7. Pengukur pertambahan panjang specimen Gambar 4.1 Mesin Uji Tarik Sumber : Laboratorium Pengujian Bahan Teknik Mesin Fakultas Teknik Universitas Brawijaya (2016) 2. Dapur listrik Dapur ini digunakan untuk proses pemanasan (heating), penahanan (holding), dan pendinginan (cooling) dalam dapur. Seperti ditunjukkan pada gambar 2.3. 3. Tang penjepit Digunakan untuk mengambil benda uji dari dapur listrik pada proses perlakuan panas. Seperti ditunjukkan pada gambar 2.4. 4. Bak pendingin Digunakan sebagai tempat media pendingin spesimen pada perlakuan panas. Seperti ditunjukkan pada gambar 2.5. 5. Spidol Digunakan untuk menandai spesimen. Gambar 4.2 Spidol Sumber : Laboratorium Pengujian Bahan Teknik Mesin Fakultas Teknik Universitas Brawijaya (2016) LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 35 Kelompok xx 6. Pengujian Kekuatan Tarik Stopwatch Digunakan untuk mengukur waktu holding. Seperti ditunjukkan pada gambar 2.5. 7. Jangka Sorong Digunakan untuk mengukur dimensi spesimen. Seperti ditunjukkan pada gambar 2.7 8. Kertas Gosok Digunakan untuk membersihkan spesimen dari terak dan kotoran. Seperti ditunjukkan pada gambar 2.6. 9. Penggaris Digunakan untuk mengukur dimensi spesimen. Seperti ditunjukkan pada gambar 2.8. Komposisi Kimia Spesimen - Spesimen : Baja Esser (St - 37) Komposisi : C = 0,16% Mn = 0,40% Si = 0,35% P = 0,035% S = 0,03% Al = 0,20% Pergeseran Titik Eutectoid Tabel 4.1 Komposisi Kimia Unsur Komposisi No Paduan (%) Suhu Eutectoid %C 1 2 Sumber: Dokumentasi Pribadi (2016) LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 36 Kelompok xx Pengujian Kekuatan Tarik Milimeter Block 10 x 10 cm Gambar 4.3 Grafik Pegeseran Titik Eutectoid Sumber : Dokumentasi Pribadi (2016) Bentuk dan Dimensi Spesimen (LAMPIRAN) 4.3.2 Prosedur Pengujian 1. Permukaan benda uji dibersihkan dari kotoran dan terak dengan kertas gosok. 2. Spesimen dipanaskan dan di-holding dengan suhu dan waktu tertentu. 3. Spesimen dipindahkan dari dapur listrik ke bejana pendingin untuk proses pendinginan pada media tertentu 4. Spesimen dibersihkan dari kotoran dan terak. 5. Dilakukan pengukuran dimensi spesimen, meliputi diameter awal dan panjang awal. Kemudian spesimen dibagi ke dalam segmen – segmen dengan panjang masing – masing 5 mm. 6. Spesimen dipasang dengan erat pada alat uji. 7. Alat uji diatur pada kecepatan angkat 1,8 liter / menit, dengan pembebanan pada posisi A + B , skala pertambahan panjang 0 mm, dan jarum beban pada posisi nol. 8. Mesin dinyalakan, dan dilakukan pengamatan dengan teliti terhadap beban, pertambahan panjang, dan perubahan diameter sampai spesimen patah. 9. Setelah patah, dilakukan pengukuran dimensi akhir spesimen. LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 37 Kelompok xx Pengujian Kekuatan Tarik 4.4 Pengolahan Data 4.4.1 Data Kelompok a. Spesimen Tanpa Perlakuan Tabel 4.2 Data Hasil Pengujian Spesimen Tanpa Perlakuan ΔL D Beban No. (mm) (mm) (kN) 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. Sumber : Dokumentasi Pribadi (2016) Tabel 4.3 Diameter Tiap Segmen Sebelum dan Sesudah Pengujian pada Spesimen Tanpa Perlakuan Sebelum Patah (mm) Sesudah Patah (mm) Sumber : Dokumentasi Pribadi (2016) Keterangan : - Diameter awal (Do) = …....... - Diameter Ultimate (Du) = ……… - Diameter patah (Df) = ……… - Beban Yield (Py) = ……… LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 38 Kelompok xx Pengujian Kekuatan Tarik - Beban Ultimate (Pu) = ……… - Beban patah (Pf) = ……… - Panjang awal (lo) = ……… - Panjang Ultimate (lu) =……… - Panjang akhir (lf) = ……… Perhitungan dan Pengolahan Data : 1. Luas Penampang a. Luas penampang awal (Ao) …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… b. Luas penampang Ultimate (Au) …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… c. Luas penampang saat patah (Af) …………………………………………………………………………… …………………………………………………………………………… ……………………………………………………………………………. …………………………………………………………………………… …………………………………………………………………………… 2. Regangan a. Regangan Ultimate rekayasa (ɛu) …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 39 Kelompok xx Pengujian Kekuatan Tarik b. Regangan Ultimate sejati (ɛu’) …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… ………………………………………………………………………….. ………………………………………………………………………….. c. Regangan patah rekayasa (ɛf ) …………………………………………………………………………… …………………………………………………………………………… ………………………………………………………………………….. ………………………………………………………………………….. …………………………………………………………………………… d. Regangan patah Sejati (ɛf’) …………………………………………………………………………… …………………………………………………………………………… ………………………………………………………………………….. ………………………………………………………………………….. ………………………………………………………………………….. e. Regangan yield (ɛy) …………………………………………………………………………… …………………………………………………………………………… ………………………………………………………………………….. ………………………………………………………………………….. ………………………………………………………………………….. 3. Tegangan a. Tegangan Ultimate rekayasa (σu) …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 40 Kelompok xx Pengujian Kekuatan Tarik b. Tegangan Ultimate sejati (σu’) …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… c. Tegangan patah rekayasa (σf) ………………………………………………………………………… ………………………………………………………………………… ………………………………………………………………………… ………………………………………………………………………… ………………………………………………………………………… d. Tegangan patah Sejati (σf’) ………………………………………………………………………… ………………………………………………………………………… ………………………………………………………………………… ………………………………………………………………………… ………………………………………………………………………… e. Tegangan yield (σy) ………………………………………………………………………… ………………………………………………………………………… ………………………………………………………………………… ………………………………………………………………………… ……………………………………………………………………… 4. Kontraksi (Q) …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… 5. Modulus Elastisitas (E) …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 41 Kelompok xx Pengujian Kekuatan Tarik …………………………………………………………………………… …………………………………………………………………………… Tabel 4.4 Hasil Pengolahan Data Spesimen Tanpa Perlakuan No. Panjang (mm) Beban (N) Diameter (mm) Luas (mm²) Teg. Rekayasa (N/mm²) Teg. Sejati (N/mm²) Reg. Rekayasa (%) Reg. Sejati (%) Kontraksi (%) 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. Sumber : Dokumentasi Pribadi (2016) LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 42 Kelompok xx Pengujian Kekuatan Tarik b. Spesimen dengan Perlakuan …… Tabel 4.5 Data Hasil Pengujian Spesimen dengan Perlakuan ...... ΔL D Beban No. (mm) (mm) (kN) 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. Sumber : Dokumentasi Pribadi (2016) Tabel 4.6 Diameter Tiap Segmen Sebelum dan Sesudah Pengujian dengan Perlakuan…. Sebelum Patah (mm) Sesudah Patah (mm) Sumber : Dokumentasi Pribadi (2016) Keterangan : - Diameter awal (Do) = …....... - Diameter Ultimate (Du) = ……… - Diameter patah (Df) = ……… - Beban Yield (Py) = ……… - Beban Ultimate (Pu) = ……… - Beban patah (Pf) = ……… LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 43 Kelompok xx Pengujian Kekuatan Tarik - Panjang awal (lo) = ……… - Panjang Ultimate (lu) =……… - = ……… Panjang akhir (lf) Perhitungan dan Pengolahan Data : 1. Luas Penampang a. Luas penampang awal (Ao) …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… b. Luas penampang Ultimate (Au) …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… c. Luas penampang saat patah (Af) …………………………………………………………………………… …………………………………………………………………………… ……………………………………………………………………………. …………………………………………………………………………… …………………………………………………………………………… 2. Regangan a. Regangan Ultimate rekayasa (ɛu) …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 44 Kelompok xx Pengujian Kekuatan Tarik b. Regangan Ultimate sejati (ɛu’) …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… ………………………………………………………………………….. ………………………………………………………………………….. c. Regangan patah rekayasa (ɛf ) …………………………………………………………………………… …………………………………………………………………………… ………………………………………………………………………….. ………………………………………………………………………….. …………………………………………………………………………… d. Regangan patah Sejati (ɛf’) …………………………………………………………………………… …………………………………………………………………………… ………………………………………………………………………….. ………………………………………………………………………….. ………………………………………………………………………….. e. Regangan yield (ɛy) …………………………………………………………………………… …………………………………………………………………………… ………………………………………………………………………….. ………………………………………………………………………….. ……………………………………………………………………… 3. Tegangan f. Tegangan Ultimate rekayasa (σu) …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 45 Kelompok xx Pengujian Kekuatan Tarik g. Tegangan Ultimate sejati (σu’) …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… h. Tegangan patah rekayasa (σf) ………………………………………………………………………… ………………………………………………………………………… ………………………………………………………………………… ………………………………………………………………………… ………………………………………………………………………… i. Tegangan patah Sejati (σf’) ………………………………………………………………………… ………………………………………………………………………… ………………………………………………………………………… ………………………………………………………………………… ………………………………………………………………………… j. Tegangan yield (σy) ………………………………………………………………………… ………………………………………………………………………… ………………………………………………………………………… ………………………………………………………………………… ……………………………………………………………………… 4. Kontraksi (Q) …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… 5. Modulus Elastisitas (E) LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 46 Kelompok xx Pengujian Kekuatan Tarik …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… Tabel 4.7 Hasil Pengolahan Data Spesimen Dengan Perlakuan ….... No. Panjang (mm) Beban (N) Diameter (mm) Luas (mm2) Teg. Rekayasa (N/ mm2) Teg. sejati (N/ mm2) Reg. Rekayasa (%) Reg. Sejati (%) Kontraksi (%) 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. Sumber : Dokumentasi Pribadi (2016) LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 47 Kelompok xx Pengujian Kekuatan Tarik 4.5 Pembahasan A. Grafik Hubungan Tegangan (rekayasa + Sejati) – regangan (rekayasa) dengan Grafik Cetak 19.5 x 11.5 cm LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 Grafik 4.1 Tegangan (Rekayasa+sejati)-Regangan Spesimen Uji tanpa perlakuan Spesimen Uji Tanpa Perlakuan 48 Kelompok xx Pengujian Kekuatan Tarik ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... 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LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 49 Kelompok xx Grafik Hubungan Tegangan (rekayasa + Sejati) – Regangan (rekayasa) dengan Spesimen Uji dengan Perlakuan …….. Grafik Cetak 19.5 x 11.5 cm LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 Grafik4.2 Hubungan Tegangan (rekayasa + Sejati) – Regangan (rekayasa) dengan Spesimen Uji Perlakuan …. B. Pengujian Kekuatan Tarik 50 Kelompok xx Pengujian Kekuatan Tarik ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... …………………………………………………………………………………………. LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 51 Kelompok xx Pengujian Kekuatan Tarik C. Grafik Hubungan Regangan (rekayasa + Sejati) – Kontraksi dengan Spesimen Grafik Cetak 19.5 x 11.5 cm LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 Grafik 4.3 Hubungan Regangan (rekayasa + Sejati) –Kontraksi dengan spesimen Uji Tanpa perlakuan Uji Tanpa perlakuan 52 Kelompok xx Pengujian Kekuatan Tarik ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... …………………………………………………………………………………………. LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 53 Kelompok xx Pengujian Kekuatan Tarik D. Grafik Hubungan Regangan (rekayasa + Sejati) – Kontraksi dengan Spesimen Grafik Cetak 19.5 x 11.5 cm LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 Grafik 4.4 Hubungan Regangan (rekayasa + Sejati) – Kontraksi pada Spesimen Uji dengan Perlakuan ……… Uji dengan Perlakuan ……….. 54 Kelompok xx Pengujian Kekuatan Tarik ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ………………………………………………………………………………………… …………………………………………………………………………………………. LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 55 Kelompok xx Pengujian Kekuatan Tarik E. Grafik Hubungan Tegangan (rekayasa + Sejati) – Kontraksi dengan Spesimen Grafik Cetak 19.5 x 11.5 cm LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 Grafik 4.5 Hubungan Tegangan (rekayasa + Sejati) – Kontraksi pada Spesimen Uji Tanpa perlakuan Uji Tanpa Perlakuan 56 Kelompok xx Pengujian Kekuatan Tarik ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ....................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... …………………………………………………………………………………………. LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 57 Kelompok xx Pengujian Kekuatan Tarik F. Grafik Hubungan Tegangan (rekayasa + Sejati) – Kontraksi Spesimen Grafik Cetak 19.5 x 11.5 cm LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 Grafik 4.6 Hubungan Tegangan (rekayasa + Sejati) – Kontraksi pada Spesimen Uji dengan Perlakuan …. Perlakuan ……. 58 Kelompok xx Pengujian Kekuatan Tarik ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... …………………………………………………………………………………………. LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 59 Kelompok xx Pengujian Kekuatan Tarik G. Diagram Pengukuran Besar Diameter Spesimen Sebelum dan Sesudah Grafik Cetak 19.5 x 11.5 cm LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 Grafik 4.7 Hasil pengukuran besar diameter spesimen sebelum dan sesudah pengujian pada spsesimen tanpa perlakuan Pengujian pada Spesimen Tanpa Perlakuan 60 Kelompok xx Pengujian Kekuatan Tarik ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... …………………………………………………………………………………………. LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 61 Kelompok xx Pengujian Kekuatan Tarik Grafik GrafikCetak Cetak 19.5 19.5xx11.5 11.5cm cm LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 Grafik 4.8 Hasil pengukuran besar diameter spesimen sebelum dan sesudah pengujian pada spesimen dengan Perlakuan……… H. Diagram Pengukuran Besar Diameter Spesimen Sebelum dan Sesudah Pengujian pada Spesimen dengan Perlakuan ....... 62 Kelompok xx Pengujian Kekuatan Tarik ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... …………………………………………………………………………………………. LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 63 Kelompok xx Pengujian Kekuatan Tarik 4.6 Kesimpulan dan Saran 4.6.1 Kesimpulan ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... 4.6.2 Saran ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 64 Kelompok xx Pengujian Kemampukerasan BAB V PENGUJIAN KEMAMPUKERASAN 5.1 Tujuan Penelitian 1. Mengetahui kemampukerasan suatu bahan 2. Mengetahui pengaruh suhu pemanasan terhadap kemampukerasan suatu bahan 3. Mengetahui pengaruh waktu penahanan terhadap kemampukerasan suatu bahan 4. Mengetahui cara menentukan kemapukerasan bahan 5.2 Sifat Kemampukerasan Baja ...................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... ......................................................................................................................................... 5.3 Pelaksanaan Pengujian 5.3.1 Alat dan Bahan yang Digunakan 1. Bejana pendingin (jominy) Digunakan untuk mendinginkan benda uji dengan menyemprotkan air pada salah satu ujung benda uji. Keterangan Gambar 1. Penutup bejana Jominy 2. Kran aliran media pendingin 3. Pipa alir media pendingin 4. Saluran penyemprot LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 65 Kelompok xx 2. Pengujian Kemampukerasan Dapur listrik Digunakan untuk memberikan perlakuan panas (heat treatment) pada benda uji. Seperti ditunjukkan pada gambar 2.3. 3. Kertas gosok Digunakan untuk menghilangkan kotoran dan terak pada benda uji. Seperti ditunjukkan pada gambar 2.6. Tang penjepit Digunakan untuk memindahkan benda uji setelah pemanasan dalam dapur listrik. Seperti ditunjukkan pada gambar 2.4. 4. Centrifugal Sand Paper Machine Digunakan untuk menghaluskan benda kerja. Seperti ditunjukkan pada gambar 2.2. 6. Rockwell Type Hardness Tester Digunakan untuk mengukur kekerasan. Seperti ditunjukkan pada gambar 2.1. 7. Stopwatch Digunakan untuk mengukur waktu holding. Seperti ditunjukkan pada gambar 2.5. 8. Jangka Sorong Digunakan untuk mengukur dimensi spesimen. Seperti ditunjukkan pada gambar 2.7. 9. Penggaris Digunakan untuk mengukur dimensi spesimen. Seperti ditunjukkan pada gambar 2.8. 10. Spidol Digunakan untuk menandai spesimen. Seperti ditunjukkan pada gambar 4.2 Komposisi Kimia Spesimen - Spesimen : Baja Assab 760 - Komposisi : C = 0,50 % Mn = 0,50 % Si = 0,25 % LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 66 Kelompok xx Pengujian Kemampukerasan Pergeseran Titik Eutectoid Tabel 2.1 Komposisi Kimia Unsur Komposisi No Paduan (%) 1 C 0.50 2 Mn 0.50 3 Si 0.25 Suhu Eutectoid %C Sumber : Dokumentasi Pribadi (2016) Milimeter Block 10 x 10 Gambar 2.7 Grafik Pegeseran Titik Eutectoid Sumber : Dokumentasi Pribadi (2016) Bentuk dan Dimensi Spesimen (LAMPIRAN) 5.3.2 Prosedur Pengujian 1. Permukaan benda uji dibersihkan dari kotoran dan terak dengan kertas gosok. 2. Spesimen dipanaskan dan di-holding dengan suhu dan waktu tertentu. 3. Spesimen dipindahkan dari dapur listrik ke bejana pendingin untuk proses pendinginan. Pendinginan dimulai dari salah satu ujung batang. LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 67 Kelompok xx Pengujian Kemampukerasan 4. Setelah pendinginan selesai, spesimen dibersihkan dengan kertas gosok. 5. Haluskan permukaan benda kerja menggunakan centrifugal sand paper machine sampai betul – betul rata dan halus dan siap diuji. 6. Spesimen dibagi menjadi 10 bagian dengan jarak – jarak 2; 4; 6; 8; 10; 15; 20; 30; 40; 60 mm dari ujung yang disemprot dan ditandai menggunakan spidol. 7. Kekerasan spesimen diukur dengan Rockwell Type Hardness Tester pada jarak – jarak tersebut. 8. Siapkan perangkat uji kekerasan Rockwell C pada Universal Hardness Tester: a. Memasang bandul beban (1471 N). b. Memasang indentor intan. c. Memasang benda kerja pada landasan d. Atur tuas pada posisi Unloading 9. Putar turn wheel searah jarum jam secara perlahan hingga benda kerja menyentuh indentor tanpa mengalami impact, sampai jarum besar berputar sebanyak tiga kali pada skala C dan jarum kecil bergerak dari titik hitam menunju pada titik merah. 10. Dorong tuas pembebanan ke arah loading secara perlahan – lahan. Tunggu hingga jarum besar pada skala berhenti dengan sendirinya. 11. Tunggu selama 10 detik dari saat berhentinya jarum, kemudian gerakkan tuas ke unloading secara perlahan-lahan sampai maksimal. Dengan naiknya tuas, jarum ikut berputar searah putaran jarum jam sampai akhirnya berhenti. 12. Baca harga kekerasan HRC pada saat jarum telah berhenti. Bacalah pada skala C yang berwarna hitam. 13. Ulangi langkah 8-12 sampai didapat nilai kekerasan dari 10 bagian spesimen sesuai dengan jarak yang ditentukan. LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 68 Kelompok 15 Pengujian Kemampukerasan 5.4 Pengolahan Data 5.4.1 Data Kelompok A. Spesimen Tanpa Perlakuan Tabel 5.2 Data Tanpa Perlakuan No Xi yi (mm) Ln Yi Xi² Xi LnYi (HRC) 1 2 3 4 5 6 7 8 9 10 ∑ Sumber : Dokumentasi Pribadi (2016) Contoh Perhitungan Persamaan: Xi Ln Yi – a ∑Xi2 – b ∑Xi = 0 ……a – …..b = ………… ∑ Ln Yi – a∑ Xi – nb = 0 ….a – …. b = ………. Eliminasi …..a – ……b = ………. b = …….. a = ……… Tabel 5.3 Data Tanpa Perlakuan LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 69 Kelompok 15 Pengujian Kemampukerasan No Xi Yi (mm) = e ax + b 1 2 3 4 5 6 7 8 9 10 ∑ Sumber : Dokumentasi Pribadi (2016) Perhitungan 1. Ln Yn = aXn + b Ln Y1 = aX1+ b Ln Y1 = …….. Y1 = …….. Persamaan: Xi Ln Yi – a ∑ Xi²– b ∑Xi = 0 .................................................................................................................................. ∑ Ln Yi – a∑ Xi – nb = 0 ................................................................................................................................... Eliminasi ............................................................................................................................................. ............................................................................................................................................. ............................................................................................................................................. ............................................................................................................................................. ......................................................................................................................... Jumlah Kuadran Deviasinya LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 70 Kelompok 15 δ Pengujian Kemampukerasan = [ ln Y1 – ( ax1 + b ) ]2 + [ ln Y2 – ( ax2 + b ) ]2 + … + [ ln Y10 – ( ax10 + b)]2 ............................................................................................................................................. ............................................................................................................................................. ................................................................................................................................. B. Spesimen dengan Perlakuan …… Tabel 5.4 Data Spesimen dengan Perlakuan …… No yi Xi Ln Yi Xi² (HRC) Xi LnYi (mm) 1 2 3 4 5 6 7 8 9 10 ∑ Sumber : Dokumentasi Pribadi (2016) Contoh Perhitungan Persamaan: Xi Ln Yi – a ∑Xi2 – b ∑Xi = 0 ……a – ……..b = …………. ∑ Ln Yi – a∑ Xi – nb = 0 …..a – …… b = ……….. Eliminasi …..a – ……b = ………. b = …….. a = ……… LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 71 Kelompok 15 Pengujian Kemampukerasan Tabel 5.5 Data Tanpa Perlakuan No Xi Yi (mm) 1 2 3 4 5 6 7 8 9 10 ∑ Sumber : Dokumentasi Pribadi (2016) Perhitungan 2. Ln Yn = aXn + b Ln Y1 = aX1+ b Ln Y1 = ………… + ……….. Ln Y1 = ………….. Y1 = ……………. Persamaan: Xi Ln Yi – a ∑ Xi²– b ∑Xi = 0 .................................................................................................................................. ∑ Ln Yi – a∑ Xi – nb = 0 .................................................................................................................................. Eliminasi ............................................................................................................................................. ............................................................................................................................................. ............................................................................................................................................. LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 72 Kelompok 15 Pengujian Kemampukerasan ............................................................................................................................................. .......................................................................................................................................... Jumlah Kuadran Deviasinya δ = [ ln Y1 – ( ax1 + b ) ]2 + [ ln Y2 – ( ax2 + b ) ]2 + … + [ ln Y10 – ( ax10 + b)]2 ............................................................................................................................................. ............................................................................................................................................. ........................................................................................................................................... LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 73 Kelompok 15 Pengujian Kemampukerasan 5.5 Pembahasan A. Hubungan Antara Jarak Penyemprotan dan Kekerasan pada Spesimen Tanpa Grafik 5.1 Hubungan Antara Jarak Penyemprotan dan Kekerasan Spesimen Tanpa Perlakuan Perlakuan LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 74 Kelompok 15 Pengujian Kemampukerasan ............................................................................................................................................. ............................................................................................................................................. ............................................................................................................................................. ............................................................................................................................................. ............................................................................................................................................ 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LABORATORIUM PENGUJIAN BAHAN Laporan Semester Genap 2015/2016 75 Kelompok 15 Pengujian Kemampukerasan 5.6 Kesimpulan dan Saran 5.6.1 Kesimpulan ............................................................................................................................................. ............................................................................................................................................. ............................................................................................................................................. ............................................................................................................................................. ............................................................................................................................................ ............................................................................................................................................. ............................................................................................................................................. ............................................................................................................................................. ............................................................................................................................................. ............................................................................................................................................. ..................................................................................................................... ............................................................................................................................................. ............................................................................................................................................. ............................................................................................................................................. ............................................................................................................................................. ............................................................................................................................................. ............................................................................................................................................ ......................................................................................................................................... 5.6.2 Saran ............................................................................................................................................. ............................................................................................................................................. ..................................................................................................................................…….. ............................................................................................................................................. ............................................................................................................................................. ............................................................................................................................................. ............................................................................................................................................. ............................................................................................................................................. ............................................................................................................................................. ............................................................................................................................................ ............................................................................................................................................. ............................................................................................................................................ 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