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Robatech Green Gluing Solutions for Pallet Stabilization

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Meeting at PT OT
Optimization of your gluing processes
Mr. Edward, Plant Manager.
Jakarta, Feb 9th, 2021
Martinus Rafael
Country Manager Indonesia
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I Company Presentation 05.2019 I © Robatech AG 2019 I robatech.com
Locations
Worldwide sales and service organization
Europe
Americas
Africa, Asia and Oceania
Subsidiaries (19)
Partners
Served by neighboring country
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Switzerland
Headquarters
We are close to you
Rep Office of Robatech AG
Menara BCA, Lt 50 Unit S-08,
Grand Indonesia Shopping town
JL. M.H. Thamrin No.1, Menteng
Jakarta Pusat. 10310
Sales
Service 24/7
E-Mail
Homepage
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+6221 2358 5766
+62 812 8449 9227
+62 811 1702 448
[email protected]
www.robatech.co.id
I Company Presentation 2018 - Robatech Italy I © Robatech AG 2018 I robatech.com
RobaPlus
Lifecycle Services
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24/7 hotline
Local availability of
spare parts
(express service)
Dedicated team for
on-site service
(service agreement)
Comprehensive
training
opportunities
Single point of
contact for
consultancy, service
and spare parts
Test lab for customer
trials
(Swiss only)
I Company Presentation 05.2019 I © Robatech AG 2019 I robatech.com
GLUING SOLUTIONS
Industries and
Segments
Hot Melt Portfolio
Application
Methods
Cold Glue Portfolio
Types of Adhesive
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Industries
We provide reliable solutions for different industries
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Packaging
Converting
Graphic / Print
Mattresses
Woodworking
Building Supplies
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Automotive
Packaging
▪ Food & beverages
▪ Non-food products
▪ Ceramics
▪ Pharmaceuticals
▪ Paper
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I Company Presentation 05.2019 I © Robatech AG 2019 I robatech.com
Pallet Stabilization
AntiSlip Gluing with hot melt adhesive
Date I Presenter
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I Pallet Stabilization - Sales I © Robatech AG 2019 I robatech.com
Why Anti Slip Gluing?
▪ Environmentally friendly and cost-effective solution
▪ Less waste material, less consumables
▪ Individual shop display i.e. when removing the stretch film the
pallet stays stable. Example: Discounter like Aldi, Lidl
▪ In some countries foil is prohibited by law
▪ In some countries consumer have to pay penalty
for using plastic
▪ Easy integration into existing system
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I Pallet Stabilization - Sales I © Robatech AG 2019 I robatech.com
Process explanation
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Beverage
Bottles and cans
I Pallet Stabilization - Sales I © Robatech AG 2019 I robatech.com
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Bags
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Boxes,
Ceramics
AntiSlip Gluing – Application Methods
Application methods
Critical factors – limitation
Due to the fact that anti-slip adhesives remain slightly sticky after
de-palletizing the anti slip gluing is not recommended to use for
crates placed at the shop shelf.
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AntiSlip Gluing – Configuration
Single Line – Outlet Packer
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AntiSlip Gluing – Configuration
Multi Line - Infeed Palletizer
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I Pallet Stabilization - Sales I © Robatech AG 2019 I robatech.com
AntiSlip Gluing – Configuration
Concept melters with piston pump
Worldwide field proven tank
melter
▪ High efficiency guaranteed
▪ Easy to install and to maintain
▪ Worldwide service support
available
Concept melters also used at
Case Packer
▪ Same technology and parts
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I Pallet Stabilization - Sales I © Robatech AG 2019 I robatech.com
Integrated Pattern Control incl.
Palletizing function (Box
Counter)
▪ Easy to retrofit
▪ No additional box to mount all
in one unit
GreenLine and CoolTouch
▪ Save and Safe
AntiSlip Gluing – Configuration
Application Heads Diamond Series
No nozzle blockages thanks to
integrated filter
Energy-efficient and safe thanks
to CoolTouch insulation
Easy to integrate thanks to
compact design and small
dimension
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I Pallet Stabilization - Sales I © Robatech AG 2019 I robatech.com
Comparison
Traditional Palletizing
AntiSlip Gluing
Risk of misplacement during transportation
e.g. due to bad roads ….
Safe transportation = Save money
Claim:
Entire delivery returned!!!
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I Pallet Stabilization - Sales I © Robatech AG 2019 I robatech.com
Comparison
Traditional Palletizing
AntiSlip Gluing
Depending on the product size you
may save more or less layers
Plastic waste
Reduced
foil waste
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I Pallet Stabilization - Sales I © Robatech AG 2019 I robatech.com
Comparison
Traditional Palletizing
Multiple layers necessary
✓ Stabilization
✓ Dust protection
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I Pallet Stabilization - Sales I © Robatech AG 2019 I robatech.com
Combined with AntiSlip Gluing
Less layers of stretch film
✓ Stabilization
✓ Dust protection
✓ Ecological alternative
✓ Less use of packaging material
Comparison
Traditional Palletizing
✓ Protects goods against dust and other
contamination
X Wrapper and baler five times more
expensive (recycling stretch even more
expensive)
X Automated stretch machines pose a risk
when operated at high level
X Costs stretch film > $1 per pallet
X The cost of the cardboard layers
X High costs for recycling and manual labor
X Safety & transport issues: after removing the
stretch film goods are no longer secure
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I Pallet Stabilization - Sales I © Robatech AG 2019 I robatech.com
AntiSlip Gluing
✓ Significant cost reduction compared to
traditional method
✓ Automated solution for higher efficiency,
operator safety and protection of goods
✓ Adhesive costs only pennies per pallet
✓ Adhesive is humidity- and heat-resistant
✓ Reduced logistic and recycling costs
✓ 30-40% less cardboard layers
✓ No or little foil needed
✓ No deface or obscure of packaging, graphics
or bar codes
Benefits at a glance
Significant cost
reduction
(traditional method vs
AntiSlip)
Integrated solution
increases the
efficiency and safety
Eco-friendly
alternative
(less packaging
material, less waste)
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I Pallet Stabilization - Sales I © Robatech AG 2019 I robatech.com
Reduced logistic
cost for producer
Less recycling costs
for end customer
Transportation
safety
(Less complaints)
References
A Selection
Customer
Country
Industry
Benefit
Coca-Cola Romania
Romania
Beverage
▪ 75 % less carton separations
▪ 30% less film for outer wrapping
▪ Elimination of deformation of pallet during
transportation
Heineken Romania
Romania
Beverage
▪ 50% increase of packaging speed
▪ 30% less film for outer wrapping
▪ Elimination of deformation of pallet during
transportation
Reference letters available
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I Pallet Stabilization - Sales I © Robatech AG 2019 I robatech.com
Application Methods
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Bead & Dot
Spray
Intermittent
Coating
Continuous
Coating
Up to 800 dots/sec
250 million cycles
Up to 200 m/min
Up to 180 m/min
Up to 500 m/min
Width 200 mm / multiple
Weight 1 to 200 g/m2
Width 5 to 520 mm
Weight 15 to 400 g/m2
Width 10 to 2 600 mm
Weight 15 to 1 000 g/m2
Tolerance <40 g/m2 ± 2 g/m2
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Roll coating
Application 3 to 18 m/min
Counter roll 9 to 18 m/min
Hot Melt Portfolio
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Reduced Risk of Burns
Heat resistant covers – CoolTouch
Insulated tank adapter and
manifold
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Insulated connections –
ConnectorCovers
Insulated application heads
Automatic filling system for granulate
Granulate feeder RobaFeed 3 with container GlueFill (3 sizes)
Increased operator safety
▪ Safe filling without risk of burns
▪ Easy and safe access to container
▪ Optional lock prevents tank opening by untrained
personnel
Increased efficiency
▪ Cost savings and maximum system availability
▪ Time savings due to less refilling and reduced
maintenance hours
▪ No contamination of the melter due to clean and
precise filling
▪ Consistent bond strength due to constant
adhesive temperature
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We are a trusted partner
International machine manufacturers (OEM)
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I Company Presentation 05.2019 I © Robatech AG 2019 I robatech.com
We are a trusted partner
International machine manufacturers (OEM)
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I Company Presentation 05.2019 I © Robatech AG 2019 I robatech.com
We are a trusted partner
Local machine manufacturers (OEM)
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I Company Presentation 05.2019 I © Robatech AG 2019 I robatech.com
We are a trusted partner
International end users (EUS)
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40 years experience that connects
Local End-Users (EUS)
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SUMMARY AND NEXT STEPS
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2
3
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5
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Presentation on Feb 2021
Line observation on Mar 2021
Quotation submitting to Ot on Mar 2021
Sample test by Glue Supplier on Mar 2021
Finalization and implementation on Apr 2021
I Company Presentation 05.2019 I © Robatech AG 2019 I robatech.com
CONTACT
Phone
Mobile
E-Mail
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+6221 2358 5766
+62 812 8449 9227/ +62 8111 93 53 63
[email protected]
Martinus Rafael
Robatech AG Reps office Indonesia
Menara BCA. 50th floor, Units S-08
JL.MH. Thamrin No.1 Menteng
Jakarta-Pusat 10310-Indonesia
Country Manager
www.robatech.com
I Company Presentation 05.2019 I © Robatech AG 2019 I robatech.com
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