JOB SAFETY ANALYSIS (RISK ASSESSMENT) Area to be Access and/or Equipment Tag No. (KKS No.) : Machine Shop Unit 7/8 (see attached drawings) Work to be Done : Risk Category Job : FLOOR COATING AND WALL PAINTING LOW HIGH Refer to Paiton Instruction : PI-05-03-01 Work Order No. : Work Period Underwater Work Confined Space Excavation Complex Lifting Work Working at High On Line Low & High Voltage Priority No. PAS Application No. Date & Time Start Applicant Signature Hot Work Date & Time Finish Operation Supervisor Health & Safety Work Parties Engineer : Date : Work sequence Time Hazards Risk : Control Measures A. Prepartion Mobilization tools, equipment and materials to the work place Manual handling Musculoskeletal injuries Electrical tools/equipment Improper electrical tools/equipment Electrical Shock Ref. PI-05-03-01-F01 Good manual handling practices to be used (min. 2 person lift); Use hand gloves Use mechanical aids where required Ensure all electrical equipment in good condition Page 1 Work sequence Hazards Risk Control Measures Ensure all electrical equipment has been checked before use and has valid tagging B. Surface preparation before coating Working on high (for wall surface preparation and remove exhaust fan) the collapse of ladder / scaffolding Personal injury Dropped items Damage the installed equipment or component below Getting hit in the head from tools or equipment dropped from above Personal injury or death Falls from height Personal injury Manual handling : lifting & carrying Injury to muscles, nerves, disc and ligaments of the low back Low back stain, ligament sprain Pinch Point Secure and move tools and equipment that obstruct coating wall and floor Wall surface preparation sanding Ref. PI-05-03-01-F01 A knowledgeable mechanical enginner or safety officer must inspect and approve scaffolding before general use Install scaffolding by certificate scaffolder & tag by IPMOMI safety officer. Always check regularly There is a dropping hazard. Take a minimum of equipment and secure loose item. Use pocket, buckets, or bags to keep item secure Know what is below and above you at all time. Use standard safety helmet. Use safety rope where necessary to secure items 3 point contact Maintain balance with both feet in contact whit the step ladder Do not stand or climb down ladder in backward position Good manual handling practices to be used (min. 2 person lift); Use hand gloves Use mechanical aids where required Personal injury Dust inhalation Resiratory injury A supply of dust masks shall be kept on hand to fill workes requests Tripping to object & material Trip, slips, falls Keep material, tools, equipment, etc. out of walk ways and install barricade around material storage Unauthorised access Personal injury Damage or lost items Termination of work permit Dust inhalation Resiratory injury Explanasion to workers not touch any items or eguipment that are not related to painting work Provide adequate barriers, signs to prevent unauthorized person entering the site Supervision to ensure workers do not take items that do not belong to them A supply of dust masks shall be kept on hand to fill workes requests Use protective clothing Page 2 Work sequence Hazards Eyes Injuries Risk Eyes Injury All workers shall wear safety glasses Personal injury Avoid sanding against the grain, Use P.P.E. equipment such as gloves if required Ensure working area is clear of equipment & waste building materials Cuts, splinters Slip, trips & falls Concrete debris into eyes, dust Grinder wheel throws off sparks Floor surface preparation used angle grinder for sanding Control Measures Personal Injury (eyes, and respiration) Skin & eyes injury Use standard PPE : Helm, glasses, mask, gloves, and shoes Provide portable ventilator blower Ensure the worker already got training Put barricade around work area to prevent entry by unauthorized person Worm Safety gloves and eye protection Accidental contact with grinder wheel Can cause bad cuts Workers will ensure the grinder’s guard is in place and fully operational before use. Dust inhalation Resiratory injury A supply of dust masks shall be kept on hand to fill workes requests Use protective clothing C. Wall Painting Painting Hazard to health : Accidentally inhaled, ingseted, eyes & skin irritation Personal injury Flammable material Fire the collapse of ladder / scaffolding Personal injury Dropped items Damage the installed equipment or component below Working on high Ref. PI-05-03-01-F01 Painter shall be provided with standard PPE No Hot work allowed. (at immediate area) Flammable liquids shall be stored and dispensed only from approved type containers No bulk storage of paint material at site (designated area only) MSDS for the paint need to be place prior to work starting Cans/bottles for storage paint/thinner must be labeled from IMPOMI A knowledgeable mechanical enginner or safety officer must inspect and approve scaffolding before general use Install scaffolding by certificate scaffolder & tag by IPMOMI safety officer. Always check regularly There is a dropping hazard. Take a minimum of equipment and secure loose item. Use pocket, buckets, or bags to keep item secure Page 3 Work sequence Hazards Risk Getting hit in the head from tools or equipment dropped from above Personal injury or death Prevent public contact with coating/paint surface Slip, trip, and falls Personal injury Coating/paint Spill – Clean up Slips trips, falls Exposure to chemicals Fumes, vapour Fire Damage to property Environmental impact D. Personal injury Control Measures Know what is below and above you at all time. Use standard safety helmet. Use safety rope where necessary to secure items Place “Wet coating/paint” signs around area Do bnot leave signs where the public can slip on them Tape to floor and wall so that they can be seen when coming from all direction Remove signs only after coating/paint is dry Contain spilt paint by spreading absorbent material Use of correct PPE mask, gloves, glasses Barricades, signs, fire extinguisher, PPE, Block the drains if spillage is likely to enter them Sweep or shovel up absorbent material into drums or bags Floor coating Coating Hazard to health : Accidentally inhaled, ingseted, eyes & skin irritation Personal injury Flammable material Fire Trips over materials when brushing or rolling on coating Personal injury Ensure work area is clear Personal injury Place “Wet coating/paint” signs around area Do bnot leave signs where the public can slip on them Tape to floor and wall so that they can be seen when coming from all direction Remove signs only after coating/paint is dry Personal injury Prevent public contact with coating/paint surface Slip, trip, and falls Coating/paint Spill – Clean up Slips trips, falls Exposure to chemicals Fumes, vapour Fire Damage to property Environmental impact Ref. PI-05-03-01-F01 Painter shall be provided with standard PPE No Hot work allowed. (at immediate area) Flammable liquids shall be stored and dispensed only from approved type containers No bulk storage of paint material at site (designated area only) MSDS for the paint need to be place prior to work starting Cans/bottles for storage paint/thinner must be labeled from IMPOMI Contain spilt paint by spreading absorbent material Use of correct PPE mask, gloves, glasses Barricades, signs, fire extinguisher, PPE, Block the drains if spillage is likely to enter them Sweep or shovel up absorbent material into drums or bags Page 4 Work sequence Hazards Risk Control Measures E. Repair work bench Manual handling : lifting & carrying Injury to muscles, nerves, disc and ligaments of the low back Low back stain, ligament sprain Pinch Point Personal injury Tripping to object & material Trip, slips, falls Grinder wheel throws off sparks and hot bits of metal Skin & eyes injury Relocation work bench Accidental contact with grinder wheel Repair work bench (cutting, grinding and welding) Painting Ref. PI-05-03-01-F01 Can cause bad cuts Electrical Shock Improper electrical tools/equipment can cause bad cuts Beaten by working tools Personal injury Sparks of fire and fumes Burns Weld Flash Eyes injury Hazard to health : Accidentally inhaled, ingseted, eyes & skin irritation Personal injury Good manual handling practices to be used (min. 2 person lift); Use hand gloves Use mechanical aids where required Keep material, tools, equipment, etc. out of walk ways and install barricade around material storage Ensure the worker already got training and worm standard PPE Put barricade around work area to prevent entry by unauthorized person Ensure fire extinguisher has been prepare Worm Safety gloves and eye protection Worm v-shiled and long-sleeved clothes Workers will ensure the grinder’s guard is in place and fully operational before use. Ensure the worker already got training and worm standard PPE Ensure all electrical equipment in good condition Ensure all electrical equipment has been checked before use and has valid tagging Make sure cutting grinder disk speed / rpm greater than equipment speed/rpm Ensure working tools in good condition and knowing how to use properly Put barricade and safety sign Remove any flammable materials from hot work area, relocate or protect (fire proof blanket) Ensure fir extinguisher has been prepared Ensure competent person undertakes all welding task Provide fire watcher Welding screens to be used where appropriate: use face shield (welding cap) Worm long-sleeved clothes Painter shall be provided with standard PPE No Hot work allowed. (at immediate area) Flammable liquids shall be stored and dispensed only from approved type containers Page 5 Work sequence Hazards Flammable material Ref. PI-05-03-01-F01 Risk Fire Control Measures No bulk storage of paint material at site (designated area only) MSDS for the paint need to be place prior to work starting Cans/bottles for storage paint/thinner must be labeled from IMPOMI Page 6 Work sequence F. Return tools and equipment to new place Hazards Risk Control Measures Manual handling : lifting & carrying Injury to muscles, nerves, disc and ligaments of the low back Low back stain, ligament sprain Pinch Point Personal injury Dust dispersion Respiration system injury Dust mask for housekeeping crew when necessary Bundles bind or contained securely to prevent slippage Disorganized tool & material Trip, slips, falls Keep tools, equipment, extension cords, ropes etc. Out of walk ways Good manual handling practices to be used (min. 2 person lift); Use hand gloves Use mechanical aids where required G. Housekeeping Additional Note : 1. 2. 3. 4. 5. The following test are required to assess the atmospheric conditions in the nominated space : TEST FOR Ref. PI-05-03-01-F01 Permissible Exposure Limit (PEL) TEST REQUIRED YES NO Page 7 Ammonia Carbon Dioxide Less than 25 ppm Less than 5000 ppm Carbon Monoxide Less than 25 ppm Chlorine Less than 0.5 ppm Hydrogen Sulfide Less than 10 ppm Oxygen Greater than 19.5% & Less than 23.5% Ozone Less than 0.1 ppm Sulphur Dioxide Hydrogen LEL Less than 2 ppm LEL = 4% & UEL = 75.6% Less than/ ≤ 4% √ √ √ √ √ √ √ √ √ √ Note : 1. Reference (OSHA PEL – 2013) 2. For clarification on the test required to be carried out refer PI-05-03-02 (Testing of Confined Space) Ref. PI-05-03-01-F01 Page 8
