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Accepted Manuscript
Temperature restrictions for materials used in aerospace industry for the near-Sun
orbits
Elena Ancona, Roman Ya. Kezerashvili
PII:
S0094-5765(16)31308-X
DOI:
10.1016/j.actaastro.2017.09.002
Reference:
AA 6453
To appear in:
Acta Astronautica
Received Date: 18 December 2016
Revised Date:
20 June 2017
Accepted Date: 3 September 2017
Please cite this article as: E. Ancona, R.Y. Kezerashvili, Temperature restrictions for materials
used in aerospace industry for the near-Sun orbits, Acta Astronautica (2017), doi: 10.1016/
j.actaastro.2017.09.002.
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ACCEPTED MANUSCRIPT
Temperature restrictions for materials used in aerospace industry
for the near-Sun orbits I
Elena Anconaa,b , Roman Ya. Kezerashvilic,d,∗
a Telespazio
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VEGA Deutschland GmbH, Darmstadt, Germany
b Politecnico di Torino, Torino, Italy
c New York City College of Technology, The City University of New York, Brooklyn, USA
d The Graduate School and University Center, The City University of New York, New York, USA
Abstract
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For near-Sun missions, the spacecraft approaches very close to the Sun and space environmental effects become relevant.
Strong restrictions on how much close it can get derive from the maximum temperature that the used materials can
stand, in order not to compromise the spacecraft’s activity and functionalities. In other words, the minimum perihelion
distance of a given mission can be determined based on the materials’ temperature restrictions. The temperature of an
object in space depends on its optical properties: reflectivity, absorptivity, transmissivity, and emissivity. Usually, it is
considered as an approximation that the optical properties of materials are constant. However, emissivity depends on
temperature. The consideration of the temperature dependence of emissivity and conductivity of materials used in the
aerospace industry leads to the conclusion that the temperature dependence on the heliocentric distance is different from
the case of constant optical properties [1]. Particularly, taking into account that emissivity is directly proportional to
the temperature, the temperature of an object increases as r−2/5 when the heliocentric distance r decreases. This means
that the same temperature will actually be reached at a different distance and, eventually, the spacecraft will be allowed
to approach closer to the Sun without compromising its activities. We focused on metals used for aerospace structures
(Al, Ti), however our analysis can be extended to all kinds of composite materials, once their optical properties - in
particular emissivity - are defined.
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Keywords: materials for aerospace, temperature restrictions, near-Sun orbits
1. Introduction
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Materials in space are nowadays a key topic of research 20
for every aerospace industry. In fact, their characteristics
and performances are extremely relevant for every feature
of the mission, including the cost: the main objective is
to obtain very light materials with great mechanical, thermal and optical properties. Aluminum has been for long 25
time a valid compromise for its weight and good characteristics, however the actual trend is to shift to carbon
fiber and composite structures, and possibly in the future
to combinations of plastics and various hybrid materials
such as metal-matrix composites, that will greatly reduce 30
the weight of a spacecraft and also its launch costs. Indeed, carbon fiber has already replaced many spacecraft
components, except for bulkheads that are still made from
titanium, aluminum or other conventional metals and alloys because of the tremendous thermal and mechanical 35
I This
paper was presented during the 67th IAC in Guadalajara.
address: Physics Department, New York City
College of Technology, The City University of New York, Brooklyn,
USA. Tel.: 1 718 260 5276; fax: 1 718 260 5012.
Email addresses: [email protected] (Elena
Ancona), [email protected] (Roman Ya.
Kezerashvili)
∗ Correspondence
Preprint submitted to Acta Astronautica
40
demands. All materials have a well defined range of temperature in which their behavior is optimal. Out of these
bounds, their properties’ degradation leads to failing performances. Temperature is one of the most considerable
drivers, especially for near-Sun missions, with electromagnetic radiation and solar wind. When approaching the
Sun, the increasing temperature could become unbearable,
depending on the specific material characteristics. Moreover, the temperature reached by the spacecraft depends
not only on the outer environment, but also on the spacecraft itself. In particular, the spacecraft’s temperature depends on electro-optical properties of its materials. However, the latter ones are function of temperature (see for
example Refs. [2, 3, 4]). It is clear, then, that a better
knowledge of the materials’ electrical and optical properties dependence on temperature could be the key to design properly a near-Sun mission. For example, to study
this particular region, a Solar Probe mission has been proposed, that flies into the Sun atmosphere or corona [5, 6].
Approaching as close as 3 solar radii above the surface of
the Sun, the Solar Probe will employ a combination of insitu measurements and imaging to achieve the mission’s
scientific goals. The primary focus of a Solar Probe would
be to address outstanding questions regarding the dynamJune 20, 2017
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65
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2LSU N
(1)110
P =
4πcr2
where LSU N = 3.842 × 1026 W is the Solar luminosity and
c is the speed of light. However, any kind of device meant
for a mission approaching so close to the Sun, would require extreme attention for temperature restrictions of its
materials. Let us mention that, consideration of optical
115
degradation of materials due to proton and electron radiation for a near-Sun mission is very important, however we
do not address this issue in the present study.
This paper is organized in the following way: in Section
2 a brief overview of the most commonly used materials
120
in space applications is given, while Section 3 provides
the key features of temperature dependence of a spacecraft material on heliocentric distance. Our analysis and
results for metals are reported in Section 4, whereas Section 5 suggests plausible future developments of the study.
Conclusions follow in Section 6.
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3. Temperature dependence on heliocentric distance
It might be convenient to remark the difference between environmental temperature in space and the temperature of an object, such as a spacecraft, in space.
3.1. Environmental temperature in space
Matter in space is extremely concentrated into celestial
bodies. The space between them could be considered as a
near-vacuum, where particles may be many miles apart.
Hence, under outer space conditions, almost no energy
is transferred “directly” because of the vast distances involved. As a result, radiation is effectively the only heatexchanging mechanism in most of the space environment.
In fact, the average temperature of interplanetary space is
2.7 K, due to the cosmic microwave background.
3.2. Spacecraft temperature dependence on heliocentric distance
An object in space radiates heat and receives heat radiated from other bodies. The result of this energy balance
2. Materials in space
is that if the considered body radiates more heat than it
receives it will cool down; on the contrary, if the incoming
One of the principal design driver for a spacecraft is
heat is more than that radiated, it will warm up. As the
mass: the main challenge is to minimize it, and conse130
intensity of received radiation decreases with the square
quently launch costs, without compromising reliability and
of the distance from the energy source, a spacecraft apfunctionality. Moreover, a spacecraft must accommodate
proaching the Sun will be exposed to higher level of electhe payload and its subsystems, satisfying the mounting
requirements, and then support itself and its payload through tromagnetic radiation.
Distance from stars and radiation exposure are the prime
all phases of the mission, included the launch. In partic135
temperature determinants for an object in space. In fact,
ular, not only good stiffness and strength properties are
if one side of a spacecraft is exposed to direct sunlight
required, but also oscillation and resonance frequencies of
and radiation, while the other side is shadowed and facing
structures must be taken into account. Hence, the design
out into deep space, the spacecraft would suffer an extreme
of spacecraft structures needs an extremely careful selectemperature differential which, if not sapiently contrasted,
tion of materials based upon their strength, stiffness, dam140
could be dangerous and critical for the system survival.
age tolerance, thermal and electrical properties, as well as
It is clear then that the temperature of a spacecraft decorrosion resistance and shielding capabilities. For this
pends
on its optical properties: reflectivity, absorptivity,
reason, the space sector has traditionally been a promoter
transmissivity
and emissivity.
for the development and the application of advanced engineering materials.
Our study has been conducted for the two most vastly
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used metals in aerospace industry: aluminum and titanium. In fact, considering their strength and density, it is
clear why aluminum and titanium are the preferred materials for lightweight aerospace alloys. Titanium alloys
are used where lighter aluminum alloys no longer meet
strength, corrosion resistance and elevated temperature requirements [11], as aluminum features a melting temperature of 660 ◦ C, whereas titanium of 1668 ◦ C. Aluminum
has a low density, good specific strength and it is easily
workable. For its range of applicability it is also cheap and
widely available. However, its weak spot is the low melting
temperature. Titanium is more expensive but guarantees
better performance in hostile environments due to its great
corrosion resistance. Moreover, it can bear temperatures
higher than 1000 ◦ C.
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ics of the outer solar atmosphere: the solar corona, the
formation and origin of the solar wind and the mechanisms 95
for storing and transporting energetic charged particles, as
well as how the solar wind is accelerated, and also measurements of solar parameters. Solar sails, that takes advantage of the Sun’s electromagnetic radiation, have long
been considered for a diverse range of mission applications:100
from a Solar Probe to interstellar travel [7, 8, 9, 10].
The dynamic efficiency of a solar sail as a propulsion device increases with its approach to the Sun. In particular,
a solar sail can generate a high cruise speed if it is deployed as close to the Sun as possible, so that the force105
due to the solar radiation pressure is maximized. In fact,
according to Maxwell’s electromagnetic theory, the radiation pressure P exerted on an idealized perfectly reflecting
flat surface normal to the radiation at a distance r from
the Sun is given by
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145
In fact, the solar electromagnetic radiation can be reflected,
170
absorbed or transmitted. Therefore, one can write:
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where spectral hemispherical reflectivity ρ (λ, T ), absorptivity α (λ, T ) and transmissivity τ (λ, T ) are the radiative
175
or optical properties of the material that depend on wavelength and temperature [12]. The contribution of transmissivity can be neglected, as experimental data confirm
it is a very small fraction (almost 2%) of the incoming solar
energy flux. Indeed, once that energy has been absorbed,
it can also be emitted from the surface, as a secondary
process. From the Stefan-Boltzmann’s law, the rate of energy emitted from a surface at a certain temperature is
180
proportional to the fourth power of the temperature.
In order to estimate the temperature of a body’s surface its effective temperature is commonly used. The effective temperature of a generic object is defined as the
temperature of a black body that would emit the same
185
total amount of electromagnetic radiation [13]:
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(2)
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ρ (λ, T ) + α (λ, T ) + τ (λ, T ) = 1,
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Figure 2: Temperature dependence on the heliocentric distance for
different values of emissivity. The graph shows the actual temperature of a generic body with defined albedo a = 0.5, for different values
of emissivity. The solid curve represents a body with low emissivity ε = 0.1, whereas the dashed curve a body with high emissivity
ε = 0.9. The actual temperature of a body with generic emissivity
0.1 < ε < 0.9 would be between these limits.
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Figure 1: Temperature dependence on the heliocentric distance for
different values of reflectivity. The graph shows the effective temperature of a body with different values of reflectivity (albedo). It is
the temperature of a black body (ε = 1) that would emit the same
total amount of electromagnetic radiation. If the body has lower
emissivity, its actual temperature will be higher of Tef f . The solid
curve represents a body with low reflectivity a = 0.1, whereas the
dashed curve a body with high reflectivity a = 0.9. The effective
temperature of a body with generic albedo would be between these
limits.
Tact =
Aabs L (1 − a)
Arad 4πσεr2
1/4
,
(5)
where Aabs and Arad are the portion of the total area involved into absorption and radiation, respectively.
Eq. (5) allows to evaluate the surface temperature of
celestial bodies. The ratio Aabs /Arad is equal to 1/4 in
the case of a sphere (such as a planet), since absorption is
for a cross-sectional circular area and radiation is over the
entire area of the sphere. The ratio is 1/2 in the case of a
flat surface (such as a solar sail) since the object absorbs
sunlight only on the face directed towards the Sun but radiates from the anti-Sun face as well. Note that the net
emissivity of the planet may be lower due to surface or atmospheric properties, such as the greenhouse effect. When
the planet’s net emissivity in the relevant wavelength band
is less than unity (less than that of a black body), the ac-
1/4
L (1 − a)
,
(3)
16πσr2
where L is the star’s luminosity, a is the albedo, σ = 5.67 ·
10−8 W m−2 K −4 is the Stefan-Boltzmann constant and r 190
is the distance of the object from the star, all in SI units.
The luminosity of a star depends on its radius RS and
1 The albedo changes in the range 0 - 1 depending on the surface
surface temperature TS :
material, e.g. a = 0.06 for the Moon, which main surface component
Tef f =
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For what concerns the albedo, it is a reflection coefficient, defined as the ratio of radiation reflected from the
surface to the incident radiation, so a = 0 for a perfectly
black surface and a = 1 for a perfectly white surface1 .
Fig. 1 shows the effective temperature dependence on heliocentric distance for different values of albedo. Eq. (3)
is useful when the real emissivity of the specific body is
unknown. However, it can be modified to account for the
actual emissivity of a body ε, leading to more accurate
results:
L = 4πσRS2 TS4 .
is basalt, a = 0.16 for Mars (iron oxide), a = 0.38 for Earth, and
a = 0.70 for Jupiter (gas).
(4)
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where ϑ is the solar sail pitch angle, RE = 1AU is the
Sun-Earth distance and φE = 1346W/m2 is the Solar irradiance at RE .
4. Temperature dependence on heliocentric distance
for metals
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Let us focus our attention on metals, largely used in
the aerospace industry.
In Section 3 a method for evaluating the surface temperature of a body has been provided: Eq. (5) can be
applied to any material, once its constant emissivity and
reflectivity are known. It requires as input the emissiv235
ity and reflectivity of the material, and gives as result its
surface temperature. However recent studies show that reflectivity and emissivity also depend on temperature [15].
4.1. Optical parameters dependence on temperature
In Eqs. (3), (5) and (6) the optical coefficients have
been considered constant and not variable with time or
temperature itself. Although reflectivity dependence on
temperature can be neglected, the same does not apply240
for emissivity, which is directly proportional to the temperature, as suggested by Parker and Abbott [18], because
electrical conductivity is inversely proportional to T . The
expression they found for the total hemispherical emissivity for metals is the following:
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Figure
p 3: Total hemispherical emissivity of various metals as function
of T /χ (T ), where χ is the material’s conductivity [16].
where χ (T ) is the electrical conductivity in Ω−1 m−1 ,
which is defined as the inverse of resistivity ρe (T ). As in
Fig. 3 it has been shown with experimental results [16]
that a very good approximation can be obtained considering only the first term in Eq. (8):
s
T
.
(9)
ε (T ) = 7.66
χ (T )
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1/4
L (1 − a)
,
(6)
Tact = 273
εr2
where L = L/LSU N is the luminosity of a generic star in
multiples of the Sun’s power and r is the distance between
the body and the star in AU. As a result, the temperature
of an object increases as r−1/2 when the heliocentric distance decreases, if all the other parameters are constant.
For example, for the case of a solar sail, this formula can225
be written as [14]:
1/4
2
[1 − ρ − τ ] · φE · cosϑ · RE
r−1/2 .
(7)
T =
2·ε·σ
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tual temperature of the body will be higher than the effective temperature: Tact > Tef f . In other words, Tef f is
the lower limit for the temperature of a body with a given
reflectivity ratio, at a distance r from a star of luminosity
L. The actual temperature of a body with a mean value
of reflectivity coefficient (a = 0.5) is shown in Fig. 2, for
two different values of emissivity.
Eq. (5) is sometimes written in a more functional
form2 :
s
T
T
ε (T ) = 7.66
+ 10 + 8.99 ln
χ (T )
χ (T )
3/2
T
T
×
− 17.5
,
χ (T )
χ (T )
(8)
The electrical resistivity of most materials changes with
temperature. Usually a linear approximation is used:
ρe (T ) = ρe0 [1 + αt (T − T0 )] '
ρe0
T,
T0
(10)
where αt ' 1/273 K −1 is called the temperature coefficient of resistivity, T0 is a fixed reference temperature
(commonly room temperature) and ρe0 is the resistivity at
temperature T0 . Values for electrical conductivity, resistivity and temperature coefficient of various materials can
be found in literature. As χ (T ) is almost inversely proportional to the temperature, this means that ε (T ) ∝ T :
s
p
ρe0
ε (T ) = 7.66 T · ρe (T ) = 7.66 T
.
(11)
T0
Hence, by introducing emissivity dependence on temperature in Eq. (5), the temperature of the spacecraft varies
as r−2/5 . If one considers the solar sail, Eq. (7) then
becomes:
1/5











 [1 − ρ − τ ] · φ · cosϑ · R2 
E
E
s #
r−2/5 .
T =
"




ρe0




2 · 7.66
·σ




T0
(12)
4.2. Results for aluminum and titanium
In this study the constant optical coefficient were taken
from [16]. Experimental data for aluminum are ρ = 0.88
2 http://spacemath.gsfc.nasa.gov.
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250
and ε = 0.03, whereas ρ = 0.22 and ε = 0.19 for titanium.
For aluminum the coefficient in (9) is 7.52K −1/2 Ω−1/2 m−1/2 ,
instead for titanium the same given in Eq. (9) was used.
Considering a reference temperature of T0 = 293K, the re-270
sistivity for aluminum and titanium are ρe0 = 2.82·10−8 Ω·
m and ρe0 = 4.2 · 10−7 Ω · m, respectively.
Table 1: Temperature dependence of an object on the heliocentric
distance for aluminum and titanium considering emissivity constant
275
or function of temperature itself.
255
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T [K] Ti
T ∝ r−1/2
T ∝ r−2/5
ε = const
ε (T )
1485.7
1261.3
1050.6
955.9
857.8
812.8
742.9
724.4
664.4
662.6
606.6
616.0
561.6
579.1
525.3
549.0
495.2
523.8
469.8
502.1
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T [K] Al
T ∝ r−1/2
T ∝ r−2/5
ε = const
ε (T )
1476.1
1140.6
1043.8
864.4
852.2
735.0
738.1
655.1
660.1
599.2
602.6
557.0
557.9
523.7
521.9
496.5
492.0
473.6
466.8
454.1
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r
[AU]
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
of optical parameters for aluminum and titanium, influencing the multiplying factor. However in both cases it
is clear that, considering the temperature dependence of
emissivity (solid curve), the object’s temperature increases
more slowly than in the case of constant emissivity (dashed
curve), as the body approaches the Sun [1]. This should
be taken into account for the design of any mission aiming to reach such distances. For example, the ESA’s Solar
Orbiter thermal design is discussed in Ref. [17]. The Solar Orbiter mission is part of ESA’s Science Program. Its
closest approach to the Sun is set to 0.23 AU, where materials would be experiencing a flux of 28000W/m2 (twice
the Sun flux of BepiColombo going to Mercury). Thus,
a Sun shield is required to minimize the absorbed energy.
As we discussed, the temperature of the shield depends on
the thermo-optical properties of its materials. In Ref. [17]
a trade-off is conducted, to evaluate the best solution for
this specific mission. Among metals, aluminum and titanium are considered, being materials with good resistance
to high temperatures. The maximum operational temperature is 800 K for aluminum and 1470 K for titanium. Note
that the difference between their operational temperature
is 670 degrees. With the common approach that considers
constant optical properties, one finds the reached temperatures at 0.23 AU to be 973 K for aluminum and 979 K for
titanium. Results of our calculations, indeed, show that
the reached temperature for aluminum and titanium would
be 817 K and 903 K, respectively. Therefore, the delta in
the temperature prediction is 156 degrees for aluminum
and 76 degrees for titanium. If one considers the given operational temperature limits then, the spacecraft is allowed
to approach closer to the Sun: 0.24 AU (instead of 0.34
AU) for aluminum and 0.07 AU (instead of 0.11 AU) for
titanium. However, let us mention that also the ratio absorbed/emitted heat flux influences the temperature. For
metals this ratio is typically high (α/ε varying between
0 and 5). The cited study on Solar Orbiter [17] shows
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Figure 4: Dependence of material’s temperature on the heliocentric distance for aluminum (left) and titanium (right), both for constant and
variable emissivity. Maximum operational temperature for aluminum is around 843 K, instead for titanium 1473 K [17].
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285
290
Dependence of temperature on the heliocentric distance for
a case of constant emissivity and, conversely, when emissivity of the metal depends on temperature is shown in
Fig. 4, and listed in Table 1. Let us notice that the two
curves in Figure 4 for titanium cross each other, while for
295
aluminum it seems they don’t. The comparison of Eqs.
(7) and (12) shows that not only the power of r is different, but also the multiplicative factor. If one will set
equal to unity the factor multiplying the power function
rn - where n is any real number -, it is clear that all power
300
functions will cross each other at r = 1. However, the
crossing of the curves for aluminum occurs at r > 1, out
of our figure field of view, while for titanium it occurs
at r < 1. Such situation is due to the different values
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310
that only titanium wouldn’t reach its limit operative temperature. Therefore, a MLI (Multi-layer Insulation) with
a front layer in Alumina-Boria-Silica (ABS) and titanium
metallic foils was selected for the final design. A valid alternative to this would be a Carbon-Carbon based shield,360
also used for NASA’s Solar Probe, that reaches 1300◦ C
[19]. Carbon-Carbon composites are obtained by composing carbon-fibers with other materials, such as graphite,
which have a very high heat tolerance (up to 2000◦ C).
365
5. Future development
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Even though aluminum and titanium are the conventional
materials for flight structures, graphite-fiber/polymerReferences
matrix composite materials are the most probable candidates for the future of aerospace industry. Carbon-fiber370 [1] R.Ya. Kezerashvili, Space exploration with a solar sail coated by
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6. Conclusions
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Within the standard approach the reflectivity and emissivity of materials used in aerospace industry are conserved400
as constant values. As a result the temperature of the material increases when the spacecraft approaches to the sun
as T ∼ r−1/2 , where r is the heliocentric distance. In our
approach we consider the temperature dependence of the405
electro-optical parameters of materials that have implicit
dependence on the temperature through the temperature
dependence of the electrical conductivity of metals. It is
shown that the temperature dependence of the emissivity410
and conductivity leads to the dependence of temperature
for the materials used in aerospace industry approximately
as T ∼ r−2/5 with the heliocentric distance. The proposed
study compares the temperature dependence on heliocen-415
tric distance for metals (aluminum and titanium in particular) when their optical properties are considered constant
or function of temperature. For a near-Sun mission it is
of crucial importance to understand as much as possible420
the behavior of the spacecraft materials, as the greatest
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constraint will be the maximum temperature at which it
can be fully functional and operative.
In our study the temperature reached at 0.1 AU with variable emissivity is lower than when one assumes that the
emissivity is constant, both for Al and Ti. In other words,
the spacecraft could approach closer to the Sun than it was
assumed before based on the consideration that emissivity
of materials used in aerospace industry does not depend
on temperature. However, note that the titanium graph
shows an intersection between the two curves. This indicates that there is no common behavior and the study
must be carried out with a complete set of the chosen material’s electro-optical parameters.
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[21] Dexcraft.com, Aluminium vs carbon fiber comparison of
materials (2015).
URL
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articles/carbon-fiber-composites/
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Highlights
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Temperature restrictions for materials in aerospace industry for near-Sun missions.
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Consideration of the temperature dependence of emissivity.
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The temperature dependence on the heliocentric distance goes as r
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Different perihelion distances affordable: spacecraft can approach closer the Sun.
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Focus on Al and Ti but analysis can be extended to other materials.
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