Available online at www.sciencedirect.com ScienceDirect Procedia Engineering 194 (2017) 160 – 165 10th International Conference on Marine Technology, MARTEC 2016 CFD Analysis of Passenger Vehicleat Various Angle of Rear End Spoiler Rubel Chandra Dasa,∗, Mahmud Riyada a Department of Mechanical Engineering,Khulna University of Engineering & Technology,Fulbarigate,Khulna-9203,Bangladesh Abstract Automotive vehicle’s performance, safety, maneuverability be influenced by multi-disciplinary factors such as car engine, tires, aerodynamics, and ergonomics of design. With the recent years, inflation in the fuel prices & the demand to have reduced greenhouse emissions has played a significant role in redefining the car aerodynamics. The shape of the vehicle uses about 3% of fuel to overcome the resistance in urban driving, while it takes 11% of fuel for the highway driving. This considerable high value of fuel usage in highway driving attracts several design engineers to enhance the aerodynamics of the vehicle using minimal design changes. Besides, automotive vehicles have become so much faster experiencing uplift force which creates unexpected accidents. This brings the idea of using external devices, which could be attached to the present vehicle without changing the body. This paper is based on the design, developments and numeral calculation of the effects of external device, which will be spoiler that mounted at the rear side of the vehicle to make the present vehicles more aerodynamically attractive. The influence of rear spoiler on the generated lift, drag, and pressure distributions are investigated and reported using commercially available Autodesk Simulation CFD software tool. c 2017 2017Published The Authors. Published by Elsevier © by Elsevier Ltd. This is an openLtd. access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/). Peer-review under responsibility of the organizing committee of the 10th International Conference on Marine Technology. Peer-review under responsibility of the organizing committee of the 10th International Conference on Marine Technology. Keywords: Spoiler; lift; drag; CFD 1. Introduction For better cruising conditions, greater stability of navigation, and for lower energy consumption, the vehicles body & frame should be deigned in such a way that it reduces its total weight & improve the vehicles overall aerodynamic characteristics. These subjects are also indirectly related to environmental protection and noise pollution. [1] In the process of car design, the aerodynamics must be seriously considered. A car design can only be acceptable if its form drag reduced. Many researchers have made use of CFD techniques [2–5] to perform numerical simulations related to automobile. At present, automotive vehicles runs so much fast which creates unexpected accidents for such excessive amount of speed. This shows the necessity for inventing an aerodynamic wing, spoiler which creates a carefully controlled stall over the wing portion behind the spoiler, basically by reducing the lift of that wing section. Spoilers are designed to reduce lift also making considerable increase in drag [6]. The invention of the spoiler was inevitable, because of having capability for reducing aerodynamic lift; in the view of safety aspect is more important than the aerodynamic drag, which influences the car performance as well as its economical side. ∗ Corresponding author. Tel.: +8801751-589010 E-mail address: [email protected] 1877-7058 © 2017 Published by Elsevier Ltd. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/). Peer-review under responsibility of the organizing committee of the 10th International Conference on Marine Technology. doi:10.1016/j.proeng.2017.08.130 Rubel Chandra Das and Mahmud Riyad / Procedia Engineering 194 (2017) 160 – 165 Aerodynamic phenomena i.e. spoiler generated drag & down-force is significant aspect for the investigation of the phenomena of car. It is estimated that the aerodynamic drag is the governing form of resistance when vehicles run at speeds of 80 km/h or greater, especially considering the fact that 65% of the power required at 110 km/h is consumed due to overcoming aerodynamic drag [7,8]. A spoiler is an automotive aerodynamic device whose intended design function is to ’spoil’ unfavorable air movement across a body of a vehicle in motion, usually described as turbulence or drag. Rear spoilers are provided to increase the negative lift of the vehicle. An investigation is performed to study the effect of change of rear end spoiler inclination angle over co-efficient of drag & lift. Numerical investigation is so much helpful for declaration of spoiler’s capability of better traction, faster turning, proper controlling i.e. acceleration & brake as well as increasing the vehicle safety. 2. Model & the Computational Domain 2.1. Vehicle generic model This process involves computer aided design (CAD) software like Solidworks-2015. The help of CAD software defines the topology of the fluid flow region of interest. This software plays a major part of the design and optimization process in research analysis. A generic model of a passenger vehicle is shown in fig. 1 with its relevant dimensions. The length of this model is 4.36 m, width 1.885m & the height is 1.424 m. There are six different types of variation created by modifying spoiler’s angle with positive portion of X-axis. These modified angles are -2, 4, 6, 8, 10 & 12 degrees. The actual dimensions of the designed car with its spoiler as well as only spoiler part are shown in the Fig. 1 below: b a Fig. 1: (a) 3D vehicle model with relevant dimensions (meter) ; (b) Spoiler model with relevant dimensions (meter) 2.2. The computational domain A large air domain is used that avoids artificial acceleration due to squeezing air around the side and top of the car. The velocity inlet surface, in front of the car is situated at the two times the vehicle length. But, outlet is four times the vehicle length behind the car. There is a symmetry side shown in the mentioned fig. 2. 3. Formulations 3.1. Methodology & meshing Generating air domain for modeled vehicle, boundary conditions are applied.Simulation & testing of the model for various rear end spoiler angle.Simulation is performed with proper meshing & iterations required for obtaining optimum results.Since, simulation results are more involved in the rear side of vehicle, which is where the ”wake of 161 162 Rubel Chandra Das and Mahmud Riyad / Procedia Engineering 194 (2017) 160 – 165 Fig. 2: A virtual wind tunnel vehicle” phenomenon occurs, enough space has been kept in the rear portion of the vehicle model to capture the flow behavior mostly behind the vehicle. Mesh sizes are assigned to all volumes in the model, and then finer sizes are applied to surfaces and edges where necessary in order to capture strong flow gradients or to represent complicated geometric features. An analysis is performed on a coarse mesh to qualitatively assess the flow features present and identify meshing needs in high gradient regions without a severe time penalty. Looking at the results on the coarse mesh, the mesh is refined in the high gradient regions. 3.2. Boundary condition & governing equations Boundary conditions for all of the modifications are constituted in Autodesk simulation CFD 2015 & the conditions are mentioned in table 1. The value of density of air is 1.2041 kg/m3 at STP. Co-efficient of drag & lift are calculated using the two equations. These are C D = (2 ∗ F D )/(ρ ∗ V 2 ∗ A) & C L = (2 ∗ F L )/(ρ ∗ V 2 ∗ A). F D = Drag Force (Force in the direction of flow), F L =Lift force (N), ρ=Density of fluid (kg/m3 ), V =velocity relative to fluid (m/s), A=Cross sectional area, (m2 ) Table 1: Boundary conditions for all cases & benchmarks Inlet Boundary Conditions Type Unit Time Method Direction Spatial variations Velocity magnitude Velocity Slip/Symmetry Wall Yes (One wall surface) Outlet Boundary Conditions Type Unit Time Pressure Gage/Absolute Static/Total Km/h Static Normal Reverse normal Constant 70, 90, 110, 130 Pressure Pa Steady state 0 Gage Static 4. Results & Discussion For all high speedy vehicles, produced lift force is most important concern in the case of stability feature. Lift is the negative pressure build up at the top and rear surfaces of a car where velocity of flow is higher when compared to that at the front and bottom of the car. Two important factors i.e. drag & lift should be looked into while designing any vehicle. Numerical investigation software greatly reduces time-to-market by reducing the need for costly physical testing and prototyping. So, numerical investigation is executed as a practical tool for the analysis of vehicle aerodynamics. Rubel Chandra Das and Mahmud Riyad / Procedia Engineering 194 (2017) 160 – 165 4.1. Color contour analysis The distribution of pressure on most of the surface of the vehicle is done by using Bernoulli’s equation. Static pressure distribution result in fig. 3 indicates how much pressure is produced at different portions of the moving vehicle. There is a scale provided which indicates the amount of pressure produced for different varieties of velocity. Close observation of the pressure changes in the marked regions tells us the trend in pressure variation along the length of the vehicle. At the front end the vehicle run into a high pressure as all the air flowing towards the vehicle gets compressed due to obstruction. As the air finds its way towards the rear its pressure is observed to reduce until it encounters the wind screen area. After the air crosses the wind screen it flows over the top surface. There is a higher pressure concentration on the front part of the as well as near at the rear end spoiler part. Higher pressure generated at the rear portion of the vehicle implies downward forces i.e. lift is reduced. a b c d e f Fig. 3: Static Pressure Contours on the passenger vehicle with a rear spoiler at V = 90 Km/h ;(a) Spoiler inclination angle -2 degree; (b) Spoiler inclination angle 4 degree;(c) Spoiler inclination angle 6 degree; (d) Spoiler inclination angle 8 degree; (e) Spoiler inclination angle 10 degree; (f) Spoiler inclination angle 12 degree Whenever the air flows over the body, it creates a velocity distribution resulting in the aerodynamic loads acting on the body of the moving vehicle. It displays the amount of velocity present at different regions surrounding the vehicle for applied velocity. Besides, rear end spoiler influences the flow of air to spoil the velocity direction to reduce lift. Velocity is squarely proportional to lift & drag forces. Hence, the amount of velocity affects the total co-efficient of drag & lift. Flow separation shown in fig. 4 occurs when the boundary layer travels far enough against an adverse pressure gradient that the speed of the boundary layer relative to the object falls almost to zero. The fluid flow becomes 163 164 Rubel Chandra Das and Mahmud Riyad / Procedia Engineering 194 (2017) 160 – 165 detached from the surface of the object, and instead takes the forms of eddies and vortices. The flow of air becomes turbulent and a low-pressure zone is created, increasing drag and instability. Adding a rear spoiler could be considered to make the air ”see” a longer, gentler slope from the roof to the spoiler, which helps to delay flow separation and the higher pressure in front of the spoiler can help reduce the lift on the car by creating down force. This may reduce drag in certain instances and will generally increase high speed stability due to the reduced rear lift. From color contours, it is clear that spoiler inclination angle has a great effect to delay flow separation. a b c d e f Fig. 4: Particle traces on the moving vehicle & flow separation view at V = 90 Km/h on the rear of the passenger vehicle with a rear spoiler ;(a) Spoiler inclination angle -2 degree; (b) Spoiler inclination angle 4 degree;(c) Spoiler inclination angle 6 degree; (d) Spoiler inclination angle 8 degree; (e) Spoiler inclination angle 10 degree; (f) Spoiler inclination angle 12 degree 4.2. Graphical representation After simulation being completed, the numerical values are plotted in the graph (Fig. 5 & Fig. 6) to ease the investigation for optimum inclination angle of spoiler. Inclination angle effects are clearly demonstrated in the graph for fluctuating vehicle speed. From table 2, maximum amount of C D is generated at 6 degree inclination angle of spoiler (V=70 Km/h), minimum C D is found for 8 degree inclination angle of spoiler (V=130 km/h). Here, 12 degree inclination angle of spoiler is most convenient for less fluctuations of C D . Besides, highest & lowest value of C D is close enough which creates fewer troubles.Maximum amount of C L is generated at -2 degree inclination angle of spoiler (V=110 Km/h), minimum CL is found for 6 degree inclination angle of spoiler (V=90 km/h). At this point, C L values fluctuations are closer for 8 degree inclination angle of spoiler. Besides, highest & lowest value of C L is less than other modification model of spoiler. 165 Rubel Chandra Das and Mahmud Riyad / Procedia Engineering 194 (2017) 160 – 165 Fig. 5: C D vs. α graph for different velocity Fig. 6: C L vs. α graph for different velocity Table 2: Values of C D & C L for all modifications Modification of the model, (Inclination angle of spoiler) -2 degree 4 degree 6 degree 8 degree 10 degree 12 degree Co-efficient of drag(CD ) Co-efficient of lift(CL ) 0.28185 0.255775 0.274975 0.2694 0.263675 0.25984 0.11115 0.09345 0.082475 0.074875 0.0865 0.0720575 5. conclusion Observation can be concluded that at a particular spoiler height the spoiler that possess smaller angle of wind collision gives higher drag force. This is due to the fact that with smaller angle of wind collision, the spoiler would create smaller recirculation zone behind the rear end of the running vehicle. This implies to higher pressure behind spoiler but lower pressure behind the rear end of the vehicle. Rear spoilers redirect the airflow behind the vehicle & increase the negative lift of the vehicle. In the investigation, six modifications are simulated & 12 degree spoiler inclination angle model is the most optimum though it creates 1.56% extra CD than 4 degree inclination angle. Minimum CL is maintained in the model which is basic concern for better stability of high speedy vehicle. Acknowledgments The authors like to thank Dr. Mohammad Mashud, Professor, Department of Mechanical Engineering, KUET for his support, valuable suggestions, continuous encouragement and constructive instructions throughout this research work. The authors also gratefully acknowledge the Department of Mechanical Engineering, KUET due to allow using Computational Fluid Dynamics (CFD) lab. References [1] R. B. 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