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ALUR PRODUKSI JAGUNG

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Alur Produksi Jagung
Agribusiness Development Department
January 2015 I Strictly Private and Confidential
Alur Produksi Jagung Sumalindo (On Farm)
Land Clearing
Ploughing
Rotarying
Trash Raking
Depend on HTI
harvest and
doing by
contractor
Use John Deere
(min 95HP),
Capacity 2,5
Ha/day
Use John Deere
(min 95HP),
Capacity 2,5
Ha/day
Use John Deere
(110HP),
Capacity 2,5
Ha/day
Fertilizing II
Spraying
Pesticide
Fertilizing I
Planting
Mechanization use
tractor 24 HP
(Capacity 2,5
ha/day). Manual 10
HK/Ha
Mechanization
(tractor 36 Hp, cap
5 ha/day), manual
2HK/Ha
Manual (non
applicable land for
mechanization),
use 10 HK/ha
Use tractor (min 95
Hp  4 row, 36 Hp
 2 row). Capacity
2,5 Ha/day (4 row),
1,5 Ha/day (2 row)
Fertilizing III
Harvesting
Manual (estimate
30%), use 10
HK/ha.
Mechanization use
harvester (capacity
1 ha/day), manual
20 HK/HA
POST HARVEST
2
Soil Tilage
Cultivation
3-5 days after
trash raking
7 Day after
planting
SOIL TILAGE
2 weeks after
ploughing
105 Days
after planting
5-7 days after
rotarying
42 Days after
planting
3
CULTIVATION
10 Day after
planting
21 Days after
planting
Alur Produksi Jagung Sumalindo (Post Harvets)
5 Steps in Process
Dryer Capacity : 7 ton/batch
Transport to
drying complex
Area harvest per day is 2
ha with yield 7MT corn
cob, total corn/day =
14MT. Capacity/truck =
8MT, so we need 5-6
trip/day
Cob Drying
When harvest the moisture
of corn about 30%, we need
to decrease till 25% (3-4
days) before threshing so
the seeds aren’t broken.
Threshing
Capacity of the Tresher is
1,5MT/hour. Working
hours/day = 7 hours, so we
can threshing about
10,5MT/day/thresher. We
need about 4-5 thresher to
finished 45MT corn cob
4
Drying
Capacity of the dryer is
7MT/batch, to finished
14MT corn cob, needs
twice cycle/day. This dryer
can decrease the moisture
1%/hour. Final moisture
must be less than 14%
Packaging and
Shipping
After drying process, grain
packed in 50kg sack and
stored in a warehouse lined
with staple (to avoid fungi).
Shipments should be done
when the corn reaches 100150ton
KEBUTUHAN MATERIAL PER HA
Materials
UoM
Unit/Ha
Unit cost
Total cost
Planting
Seeds
Cruiser
NPK
Total planting
Kg
Bottle
Kg
17
4
250
91.667
22.917
7.333
1.558.333
91.667
1.833.333
3.483.333
Weeding(10 DAP)
Calaris
Gramoxone
Total weeding
Lt
Lt
1,5
1
300.000
50.417
450.000
60.500
510.500
Pest & Disease Control (10 DAP)
Meteor 225 EC
Dursban 200 EC
Sanvit
Dithane M-45
Kanon 400 EC
Lannate 25 WP
Total pest & disease control
Lt
Lt
Lt
Lt
Lt
Lt
1
1
0,5
0,5
1
1
91.667
229.167
27.500
100.833
45.833
32.083
73.333
137.500
13.750
45.375
45.833
32.083
347.875
Fertilizing II(21 DAP)
Urea
Total fertilizing II
Kg
300
5.958
1.787.500
1.787.500
Drying(3 DAH)
Plastic bag
Total drying
Pcs
104
3.667
381.333
381.333
Total per Ha
6.510.542
Machine Required
Target Area per day
Sumalindo Alam Lestari -1
No
Machine
1 Large Tractor
2 Tractor 36 HP
3 Tractor 24 HP
4 Disc Plough
5
6
7
8
9
10
11
12
13
14
15
Trash Rake
Rotavator
Planter 4 Row
Boom Sprayer
Fertilizer Applicator
Harvester
Wolf Truck
Sheller
Dryer Machine
Fuel Trailer
Water Trailer
5 Ha/day
Activity
Ploughing I
Ploughing II
Trash Raking
Planting
Rotarying
Fuel Distribution
Water Distribution
Weeding
Pest & Disease Control
Fertilizer 2
Ploughing I
Ploughing II
Trash Raking
Rotarying
Planting
Weeding
Pest & Disease Control
Fertilizer 2
Harvesting
Harvesting
Shelling
Drying
Fuel Distribution
Water Distribution
Capacity
2,5 Ha/day
2,5 Ha/day
2,5 Ha/day
2,5 Ha/day
1,5 Ha/day
5
5
2
2,5
2,5
2,5
1,5
2,5
5
5
2
1,5
4
2
40
Ha/day
Ha/day
Ha/day
Ha/day
Ha/day
Ha/day
Ha/day
Ha/day
Ha/day
Ha/day
Ha/day
Ha/day
ton/trck
ton/hr
ton/batch
Required
2
2
2
2
4
1
1
1
1
3
2
2
2
4
2
1
1
3
4
3
4
1
1
1
Terima kasih
Business Development Department
PT Salim Ivomas Pratama Tbk
Wonderful Indonesia
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