Uploaded by User45623

Cathodic Protection System

advertisement
1. Definition of Cathodic Protection
Cathodic protection (Cathodic Protection) is a technique used to
control corrosion of metallic surfaces by making such metal surfaces as
catheodes of these cathodic protection Volta cells is a commonly used
method for Protects metal structures from corrosion. This cathodic
protection system is usually used to protect steel, pipeline, tank, stake,
vessel, offshore platform and oil-wells (sheath) on land.
A side effect of improper use is the onset of hydrogen molecules
that can be absorbed into the metal thereby causing hydrogen
embrittlement. Cathodic protection is an effective way of preventing stress
corrosion cracking (cracking due to corrosion).
Cathodic protection mechanism basically cathodic protection is
electrochemical corrosion control wherein the oxide reaction in galvanized
cells is centered in the anode area and suppresses the corrosion process on
the cathode area in the same cell. Thus, this technology is actually a
combined form of electrochemical elements, electrical and knowledge of
materials. Electrochemical elements cover the fundamentals of the process
of occurrence of corrosion reactions, while the electrical elements cover
the basic concept of protected object behaviour and its environment if the
electric current is flowing. To get an overview of the basic concepts of
corrosion processes and the Cathodic protection application theoretically (
be seen in Figure 2.)
Figure 2. (a) The corrosion process mechanism between two metals
dipped in an electrolyte and (b) the basic concept of the cathodic
protection system of the victim
In Figure 2 (a) indicates that two pieces of iron and zinc are
separated and are dipped in an electrolyte. Both metals will be corroded
and both of the corrosion (oxidation) reactions are balanced with the same
reduction reaction, which in both cases occurs the release of hydrogen gas.
The incident will be different if the two metals are connected to each other
electrically as shown in Figure 2 (b). Here the corrosion reaction is
centered on the zinc electrode (anode) and almost all the reduction
reactions are centered on the iron electrode (cathode). The reaction of zinc
in Figure 2 (b) will be faster than the series (a). At the same time,
corrosion in iron will cease. In other words, zinc has been sacrificed to
protect iron. In the application in the field, the protected structure will
dius.
Image 3. Principe of catodic protection
In the image it appears that the current flows to the pipeline in the
area where previously as an anode. The Cathodic protection system should
be greater than the ongoing corrosion-cell driving voltage. For cathodic
protection system to work, there must be a current flowing from the
groundbed. During current flow to the ground, the groundbed material
will be the subject of corrosion. Because groundbed is used to remove the
current, it is better to use a material that is lower consumption than the
cheek itself. Or thermodynamically, the potential of a protected
pipe/structure is made into immune that is at-850 mV (CSE3).
2. Type of Cathodic Protection
a. Sacrificial Anode
This system is also known as galvanic anode, where the way of
work and current source is derived only from the anode galvanized
reaction itself. The basic principle of the victim's anode system is
simply by creating a galvanic electrochemical cell where two different
metals are connected electrically and planted in natural electrolytes
(soil or water). In such different metal cells, the higher metals in the
Electromitive-EMF series series (more active) will be anodic against
the less active and consumed metals during electrochemical reactions.
Less active metals receive cathodic protection on its surface due to the
presence of current flow through the electrolyte of an anodic metal.
Images of cathodic protection system with the victim anode can be
seen in figure 4
b. Impressed Current
Unlike the victim's anode system, the current source of the
comparable current system comes from outside, usually derived from
DC and air-conditioning which is equipped with current rectifier
(rectifier), where the negative pole is connected to the protected
structure and the positive pole Connected to anode. The current flows
from the anode through the electrolyte to the surface of the structure,
then flows along the structure and return to the rectifier through the
electrical conductor. Because the structure receives current from the
electrolyte, the structure becomes protected. The rectifier current
output is set to drain enough current so as to prevent the corrosion
current which will leave the anode area on the protected structure.
With the current output from this anode then the anode is consumed.
Therefore, it is recommended to use a material that is lower
consumption than magnesium, zinc and aluminum commonly used for
the system, generally used a combination of special material
combination.
Gambar 5. The typical impressed current cathodic protection
system
A comparable current system is used to protect a large structure or
that requires a greater flow of protection and is deemed less
economical when using anode. This system can be used to protect the
structure of both the uncoated, the poor coating conditions as well as
the condition of the good, the advantages of the power system is to be
designed for applications with a high degree of flexibility Because it
has a wide range of current output capacity. It means that the current
needs can be adjusted either manually or automatically by changing
the output voltage according to the needs. Another advantage of this
system, with just installing the system in one of the places can protect
the structure is quite large.
The downside of this system is that it requires more care than the
victim's system so that the operational costs will increase. This system
also has a dependence on the reliability of energy suppliers (rectifier)
so that damage to this system will be fatal to the performance of
protection system. Disadvantages of other comparable current systems
are likely to be more expensive because of the more equipment and
materials used. In addition, there may be a problem with the effect of
current interference against the surrounding structures.
3. The Nature of Cathodic Protection System
When a metal is exposed to a certain environmental condition, the metal
will behave like one of the properties of the following three metal
properties.
a. Immunities
In this first property the metal will be invulnerable or totally
unaffected by environmental conditions, metals that can describe this
property are commonly referred to as precious metals, such as gold,
silver and platinum. The combination of the environment and the
metals mentioned above will produce an immune property for the
metal. There will be no chemical reaction process on the metal or
corrosion process will not occur on the metal, if the metal is weighed
before being put into a certain environmental conditions then weighed
again after some time then the weight of the metal is not reduced at all.
This nature of resistance occurs because the type of metal is very
thermodynamically stable in certain environmental conditions so that
the corrosion process cannot occur spontaneously.
b. Active or Reactive
In this second property the metal will be very easy to react with the
environment or in other words the metal is very easily corroded when
the metal is submerged in a certain liquid environment for example,
and if examined further it can be seen that the metal is dissolved in
water and transforms into ions dissolved and further more these
dissolved ions will transform into corrosion products that are not
protective of metals. Corrosion process on this metal will continue
because the corrosion products that are formed are not able to prevent
the corrosion process from going further. The reactive character of this
metal can be described by the loss of most of the weight of the metal
after being exposed to certain environmental conditions, if we weigh
the weight of the metal before and after the metal reacts with its
environment.
c. Passivity
In this third property, we will find that the corrosion process actually
occurs the same as in the reactive nature but in a certain phase we will
find that the metal will be passive to its environment. In other words
the metal is corroded so that the metal dissolves in water and turns into
dissolved ions but furthermore the dissolved ions will turn into a film
layer of very thin corrosion products, which will actually protect the
metal from further corrosion processes. This corrosion product film
layer is also called a passive film layer (protective passive layer),
where this layer will reduce the rate of metal corrosion at low levels
even at very low levels if the film layer can be formed properly.
Whether or not a passive film survives the corrosion process is very
dependent on the integrity of the passive film. And vice versa if the
film layer is damaged then the metal can undergo a process of
corrosion or return to the reactive phase. Some examples of metals that
have passive properties are iron, chrome, titanium, nickel and some
alloys consisting of the basic metals mentioned above such as stainless
steel or carbon steel.
4. Use Of Cathodic Protection In Corrosion Systems
Many methods are used to reduce the rate of corrosion, among
which the easiest application is coating (coating), cathodic protection, the
addition of inhibitors and others.
Cathodic protection is widely used to protect steel structures
that are in the soil and the seawater environment, and is used little under
certain conditions. This cathodic protection system is usually used to
protect steel, pipelines, tanks, piles, ships, offshore platforms and casing
(casing) of oil wells on land.
The application of cathodic protection is often combined with
coatings. The aim is to protect the steel when the coating is damaged. The
side effect of improper use is the emergence of hydrogen molecules that
can be absorbed into the metal causing hydrogen embrittlement (hydrogen
trembling). The principle of cathodic protection is by connecting the
external anode with the structure to be protected and by passing a DC
electric current, and making the entire area of the protected structure
become cathodic and uncorroved.
In general: reduce the rate of corrosion by making metals as
cathodes through the impressed current method or by connecting metals
with sacrificial anodes.
5. Making corrosion protection using a cathodic system
a. Steel coating with paint to help it more durable against the oxidation
from the surrounding environtment.
b. Sacrificial anode :
Before determining the suitable anode, the resistivity of the soil to be
installed with the pipe must be measured first. After measuring the
resistivity, next step is to calculate the current for the installed pipe and
choosing the suitable anode material for the soil resistivity. Wipe clean
the surface of the pipe and anode from the impurity. Then, coat the pipe
with paint to increase it’s resistant to the anode, so that it can last
longer. Then, dig the space for the anode near the pipe which is called
“Groundbed”, then connect the pipe, and the anode to the coil wire so
that it can transfer electricity, with the pipe as the cathode. Then, the
protected pipes and the anode are buried and tested with the appropriate
current.
c. Impressed Current Cathodic Protection (ICCP) / Arus Tanding :
Almost the same as the sacrificial anode method. The difference is,
direct current is used. Usually the positive pole will be connected to the
anode, while the negative pole is connected to the protected metal. The
anode used is usually also inert or semi consumable.
6. Differences in The Cathodic Protection System
a.
Sacrificial anode
The principle of this sacrificial anode method is to protect the metal
by sacrificing more reactive metals, where the process mechanism is
the same as the galvanic corrosion process, namely the transfer of
electrons from more reactive (potentially more negative) metals to
protected (potentially more positive) metals corrosive electrolyte with
a connecting conductor. Where the anode meterials that can be used in
the sacrificial anode method are metals which have a more negative or
reactive potential than the steel potential, for example aluminum
alloys, zinc and magnesium.
b.
Impressed current
The principle of this impressed current anode method is to protect the
metal by flowing direct electrical current obtained from an external
source, usually from a current rectifier (transformer rectifier), where
the negative pole is connected to the protected metal and the positive
pole is connected to the anode. Where the anode meterial that can be
used in the impressed current method is a conductive metal and has
inert or semi consumable properties, platinum-titanium, Ferro silicon,
carbon steel, ferro silicon crhom, PA-Ag, graphite.
7. Conclusion
Cathodic protection (Cathodic Protection) is a technique used to
control corrosion of metallic surfaces by making such metal surfaces as
catheodes of these cathodic protection Volta cells is a commonly used
method for Protects metal structures from corrosion. There are two types
of cathodic protection systems namely sacrificial anode and impressed
current.
REFERENCES
Davis, J. R. 2000. Corrosion: Understanding the Basics. USA:ASM International
Fahmi, Rizki; Jufriadi, dan Fakhriza. “Kajian Proteksi Katodik (Cathodic
Protection) pada Jaringan Pipa Transfer RWI (River Water Intake) di PT. PIM
(Pupuk Iskandar Muda).” JURNAL MESIN SAINS TERAPAN VOL.2 NO.1
FEBRUARI 2018 e-ISSN 2597-9140.
http://frankberbagiituindah.blogspot.com/2013/07/perancangan-sistem-proteksikatodik_3325.html diakses pada tanggal 25 Juli 2013 pukul 12.04 WIB
http://www.agussuwasono.com/artikel/teknologi/mechanical/558-sistem-proteksikatodik.html diakses pada tanggal 10 November 2014 pukul 10.36 WIB
http://www.ilmutekniksipil.com/teknik-pondasi/bahan-dan-sifat-anodakorban diakses pada tanggal 10 November 2014 pukul 15.36 WIB
http://www.ilmutekniksipil.com/teknik-pondasi/penempatan-dan-posisi-anodakorban diakses pada tanggal 10 November 2014 pukul 15.36 WIB
https://usaha321.net/pengertian-proteksi-katodik.html diakses pada tanggal 10
November 2014 pukul 15.36 WIB
Mulyono, Pribadi Ridzky. “Perancangan Sistem Proteksi Katodik Anoda Tumbal
Pada Pipa Baja Api 5L Grade B dengan Variasi Jumlah Coating yang Dipasang di
Dalam Tanah.” DEPARTEMEN TEKNIK MATERIAL Fakultas Teknologi
Industri Institut Teknologi Sepuluh Nopember Surabaya 2017.
Novita, Vitalia Dian; Antoko, Bambang; dan Mahardika, Pekik. “Analisis
Perbandingan Perencanaan Metode CPM Proyek ICCP Menggunakan Variasi
Peletakan Groundbed pada Line Pipa Gas Eksisting Perusahaan Pupuk.” JTT
(Jurnal Teknologi Terapan) | Volume 5, Nomor 1, Maret 2019.
Pongsapan, Lia; dan Suhadi, Amin. “Efektifitas Penggunaan Anoda Korban
Paduan Seng pada Pelat Baja Kapal AISI 2512 Terhadap Laju Korosi di Dalam
Media Air Laut.” Jurnal Sains Terapan No. 1 Vol. 1.
Wiludin, Afif; dan Soepomo, Heri. “Analisa Teknis dan Ekonomis Penggunaan
ICCP (Impressed Current Cathodic Protection) Dibandingkan dengan Sacrificial
Anode dalam Proses Pencegahan Korosi.” Jurnal Teknik Pomits Vol. 2, No. 1,
(2013) ISSN: 2337-3539 (2301-9271 Print).
Download